Electric Reaction-Towers for flexible operation of endothermic reactions under variable power and feed supply rates
Source abstract
Abstract
The chemical industry is facing increasing pressure to achieve net-zero emissions while meeting the rising global demand. Renewable power sources, such as solar or wind, offer a lower-carbon alternative to fossil fuels. However, their variable nature challenges the ability of conventional endothermic industrial reactors to maintain consistent product selectivity and yield. To address this issue, we introduce Electric Reaction-Towers (ERTs)—a reactor configuration featuring individually powered heating stages within a reactor tube. ERTs dynamically adjust their effective reaction length in response to changing power and feed flow rates, thereby maintaining key dimensionless groups that govern product composition under varying input conditions. This article presents the ERT concept, explores its underlying principles, and outlines strategies for its design and operation. Beyond managing feed and power variations, ERTs enable tailored heat profiles, modularity, and a simplified control strategy, making them a promising solution for integrating endothermic reactions with renewable energy.
Source: openalex_inverted_index · Quality: baseline
Research context
OpenAlex topics: Machine Learning in Materials Science · Process Optimization and Integration · Innovative Microfluidic and Catalytic Techniques Innovation
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (36)
Show source-provided references
1. GHG Emissions by (Petro)Chemical Processes and Decarbonization Priorities—A Review10.3390/en15207560 ↗
2. To decarbonize industry, we must decarbonize heat10.1016/j.joule.2020.12.007 ↗
3. Agrawal · 2023 · 32
4. Chemical engineering for a solar economy (2017 P. V. Danckwerts Lecture)10.1016/j.ces.2019.115215 ↗
5. Toward Carbon Neutrality for Natural Gas Liquids Valorization from Shale Gas10.1021/acs.iecr.1c04913 ↗
6. Life cycle greenhouse gas emissions from electricity generation: a comparative analysis of Australian energy sources10.3390/en5040872 ↗
7. Electrified methane reforming: A compact approach to greener industrial hydrogen production10.1126/science.aaw8775 ↗
8. Stevenson, S., Huckman M., and Jian, H. (2023). Furnace including electrically powered heating elements arranged for uniform heating and relevant methods. WO 2023/016968 A1.
9. Sankaran, S., Schroer, J.W., and Velasco-Pelaez, R. (2023). Huckman M.E. Electrically powered furnaces to heat a feed and related methods. WO 2023/006475 A1.
10. Nonnast · 2022
11. Butcher · 2021
12. Decarbonization of the chemical industry through electrification: Barriers and opportunities10.1016/j.joule.2022.12.008 ↗
13. Stevenson, S., Mark, A., Huckman, M., Jian, H., Oprins, A., Dijkmans, T., Chen, L., Schroer, J., and Broekhuis, R. (2023). Furnace including heating zones with electrically powered heating element and related methods. WO2023016967A1.
14. KERRY
15. Decarbonizing power systems: A critical review of the role of energy storage10.1016/j.rser.2022.112077 ↗
16. Barnes · 2011
17. Emerging Electrochemical Processes to Decarbonize the Chemical Industry10.1021/jacsau.2c00138 ↗
18. Internally Heated Crackers for Decarbonization and Optimization of Ethylene Production10.69997/sct.168053 ↗
19. ELECTRICAL HEAT EXCHANGER AND REACTION TECHNOLOGY (E-HEART)
20. Rodriguez-Gil · 2024 · 36
21. R. LohmüllerLohm and A. M. Watson, Hydrogen. Ullmann’s Encyclopedia of Industrial Chemistry. doi: 10.1002/14356007.a13.
22. H. Zimmermann and R. Walzl, “Ethylene,” Ullmann’s Encycl. Ind. Chem., 2000.10.1002/14356007.a10_045 ↗
23. Dalton · 1810 · 2
24. XXV. Decomposition of Gaseous Compounds by Electrical Incandescence10.1039/QJ8601200273 ↗
25. G. Froment, K. Bischoff, and J. Wilde, Chemical Reactor Analysis and Design, 3rd ed.
26. Modeling of thermal cracking kinetics. 3. Radical mechanisms for the pyrolysis of simple paraffins, olefins, and their mixtures10.1021/i160067a006 ↗
27. Dimensional analysis for scaling up and down steam cracking coils10.1016/j.cej.2007.03.065 ↗
28. Design of a flexible pilot plant reactor for the steam cracking process10.1002/ceat.200700326 ↗
29. Thermal/catalytic cracking of hydrocarbons for the production of olefins: A state-of-the-art review I: Thermal cracking review10.1016/j.fuel.2014.09.034 ↗
30. Longo · 2021
31. Modular reactors with electrical resistance heating for hydrocarbon cracking and other endothermic reactions10.1002/aic.17542 ↗
32. Effect of Radial Temperature Profiles on Yields in Steam Cracking10.1002/aic.10016 ↗
33. Electrically heated dehydrogenation process
34. Time-of-use electricity pricing for industrial customers: A survey of U.S. utilities10.1016/j.apenergy.2015.03.118 ↗
35. Wind and solar energy curtailment: A review of international experience10.1016/j.rser.2016.06.082 ↗
36. SANDVIK 353 MA: High-Temperature Austenitic Stainless Steel Available to Purchase