Toward sustainable thermosets: Advances in toughening and degradation strategies for epoxy resins
Source abstract
Abstract
Epoxy resins (EPs) are widely used thermosetting plastics with excellent mechanical and thermal properties. Due to their highly crosslinked network structure, EPs are relatively brittle and non-degradable. Enhancing toughness and degradability are important research topics of sustainable applications for EPs. This review presents a comprehensive analysis of toughening strategies and degradation techniques for EPs, emphasizing molecular-level design principles that balance mechanical performance with environmental sustainability. On one hand, we systematically review recent advances in toughening strategies that overcome the traditional strength-toughness trade-off, enabling the simultaneous enhancement of both properties. On the other hand, we critically analyze green degradation techniques, focusing on their mechanisms, advantages, and limitations. Moreover, we highlight pioneering studies that synergistically improve toughness and degradability through innovative molecular design. Furthermore, we discuss key considerations for developing high-performance (tough yet strong) and degradable EPs, identify remaining challenges, and outline future research directions in this evolving field.
Source: openalex_inverted_index · Quality: baseline
Research context
OpenAlex topics: Fiber-reinforced polymer composites · Epoxy Resin Curing Processes · Mechanical Behavior of Composites
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (100+)
Show source-provided references
1. Degradable thermosets via orthogonal polymerizations of a single monomer10.1038/s41586-024-08386-w ↗
2. Progress in polymer science recyclable fire-retardant bio-based thermosets: From molecular engineering to performances and applications10.1016/j.progpolymsci.2025.101935 ↗
3. Reprocessable and ultratough epoxy thermosetting plastic10.1038/s41893-024-01331-9 ↗
4. Recyclable thermoset hyperbranched polymers containing reversible hexahydro-s-triazine10.1038/s41893-019-0444-6 ↗
5. Enabling the reprocessability and debonding of epoxy thermosets using dynamic poly (β-amino amide) curing agents
6. Highly thermally conductive liquid crystalline epoxy resin vitrimers with reconfigurable, shape-memory, photo-thermal, and closed-loop recycling performance
7. Additive manufacturing of continuous carbon fiber reinforced two-component thermosetting epoxy resin E-20/E-51 composites10.1016/j.compositesb.2025.112704 ↗
8. Epoxy adhesives with reversible hardeners: Controllable thermal debonding in bulk and at interfaces10.1002/adma.202300802 ↗
9. Fully bio-based epoxy resins from liquefied wood for chemically recyclable wood coatings
10. Advances on thermally conductive epoxy-based composites as electronic packaging underfill materials—a review
11. High-toughness epoxy-based composites with a bioinspired three-dimensional interconnected skeleton for photothermal conversion applications10.1021/acs.nanolett.4c04324 ↗
12. Breaking the recycling bottleneck of thermosets via bio-tailoring technology
13. Toughness and its mechanisms in epoxy resins10.1016/j.pmatsci.2022.100977 ↗
14. Miscibility, morphology, thermal, and mechanical properties of a DGEBA based epoxy resin toughened with a liquid rubber10.1016/j.polymer.2007.11.030 ↗
15. Phase separation and morphology development in a thermoplastic-modified toughened epoxy10.1016/j.eurpolymj.2012.07.007 ↗
16. Effect of inorganic nanoparticles on mechanical property, fracture toughness and toughening mechanism of two epoxy systems10.1016/j.polymer.2008.05.043 ↗
17. Efficient preparation of core-shell particles via photopolymerization for toughening photocurable resins10.1021/acs.langmuir.4c04537 ↗
18. Toughening and strengthening of low-temperature resistant epoxy resins by introducing high-performance thermoplastic resin with phthalazinone structure10.1016/j.polymer.2022.125619 ↗
19. Bio-based hyperbranched epoxy resins: synthesis and recycling10.1039/D3CS00713H ↗
20. Facile synthesis of “digestible”10.1039/C9GC04020J ↗
21. Chemical recycling of thiol epoxy thermosets via light-driven C-C bond cleavage10.1021/jacs.3c00958 ↗
22. Waste-free recycling of multifunctional epoxy resins and carbon fiber composites enabled by dynamic aminal bonds10.1016/j.compscitech.2025.111204 ↗
23. An integrative chemical recycling approach for catalytic oxidation of epoxy resin and in situ separation of degraded products
24. Fast dynamic siloxane exchange mechanism for reshapable vitrimer composites10.1021/jacs.2c03518 ↗
25. Recyclable CFRPs with extremely high Tg: hydrothermal recyclability in pure water and upcycling of the recyclates for new composite preparation10.1039/D2TA03161B ↗
26. Catalytic disconnection of C-O bonds in epoxy resins and composites10.1038/s41586-023-05944-6 ↗
27. Mechanical properties of glass fiber composites based on nitrile rubber toughened modified epoxy resin10.1016/j.compositesb.2017.11.056 ↗
28. Synergetic improvement of interlaminar fracture toughness in carbon fiber/epoxy composites interleaved with PES/PEK-C hybrid nanofiber veils10.1007/s42765-022-00160-9 ↗
29. Innovative materials of this era for toughening the epoxy matrix: A review10.1002/pc.24789 ↗
30. A bio-based hyperbranched flame retardant for epoxy resins10.1016/j.cej.2019.122719 ↗
31. Simultaneous reinforcement and toughness improvement of an epoxy-phenolic network with a hyperbranched polysiloxane modifier10.1039/C8RA01740A ↗
32. The effect of glassy and rubbery hyperbranched polymers as modifiers in epoxy aeronautical systems10.1016/j.compositesb.2019.04.006 ↗
33. Toughening elastomers using mussel-inspired iron-catechol complexes10.1126/science.aao0350 ↗
34. Metal-coordination crosslinked N-polyindoles as recyclable high-performance thermosets and nondestructive detection for their tensile strength and glass transition temperature10.1039/C7CC08510A ↗
35. Recyclable Cu(II)-coordination crosslinked poly(benzimidazolyl pyridine)s as high-performance polymers
36. Study on the synergistic effect of novel phenolic curing agent containing diphenyl ether and OMMT on the cured multifunctional epoxy grafted by CTBN
37. Improved mechanical properties of ATBN-toughened epoxy networks by controlling the phase separation scale10.1080/01694243.2015.1117268 ↗
38. Comprehensive properties analysis of epoxy composites synergistically toughened with liquid nitrile rubber and polyethersulfone10.1016/j.coco.2024.102154 ↗
39. Synergistic effects of liquid rubber and thermoplastic particles for toughening epoxy resin10.3390/polym16192775 ↗
40. Mechanical, thermal, and electrical properties of BN-epoxy composites modified with carboxyl-terminated butadiene nitrile liquid rubber10.3390/polym11101548 ↗
41. Effects of core-shell and reactive liquid rubbers incorporation on practical adhesion and fracture energy of epoxy adhesives10.1007/s13726-021-00976-z ↗
42. Constructing a novel controllable interface structure through the anchoring effect of α-cyclodextrin at cryogenics to enhance and toughen the mechanical properties of epoxy resin10.1016/j.cej.2024.158062 ↗
43. In-situ constructing ultra-high-aspect-ratio core-shell nanostructures to achieve high-performance epoxy thermosets and their carbon fiber reinforced epoxy composites10.1016/j.cej.2022.137707 ↗
44. Applying alternating “rigid-and-soft” interphase into functionalized graphene oxide/epoxy nanocomposites toward enhanced mechanical properties10.1016/j.apsusc.2022.152702 ↗
45. Toughening of epoxy nanocomposites: Nano and hybrid effects10.1080/15583724.2015.1086368 ↗
46. Enhancing thixotropic properties of epoxy resin and mechanical properties of epoxy resin thermosets by polyethyleneimine functionalized carbon nanotubes10.1016/j.porgcoat.2024.108721 ↗
47. Tough and conductive nacre-inspired MXene/epoxy layered bulk nanocomposites
48. Inhibition of plasticizing effect in nanostructured epoxy thermosets toughened with SEBS-g-PEG copolymers10.1016/j.reactfunctpolym.2022.105214 ↗
49. Toughening epoxy by nano-structured block copolymer to mitigate matrix microcracking of carbon fiber composites at cryogenic temperatures10.1016/j.compscitech.2024.110548 ↗
50. Dramatic toughness enhancement of benzoxazine/epoxy thermosets with a novel hyperbranched polymeric ionic liquid10.1016/j.cej.2017.11.104 ↗
51. Advances in toughening modification methods for epoxy resins: A comprehensive review10.3390/polym17091288 ↗
52. Epoxy resins containing sulfhydryl hyperbranched polysiloxane with desirable mechanical properties and lower curing temperature10.1016/j.polymer.2024.127859 ↗
53. Facile synthesis of hyperbranched epoxy resin for combined flame retarding and toughening modification of epoxy thermosets10.1016/j.cej.2024.148992 ↗
54. Synthesis of degradable hyperbranched epoxy resins with high tensile, elongation, modulus and low-temperature resistance10.1016/j.compositesb.2020.108005 ↗
55. Ultrastrong and high-tough thermoset epoxy resins from hyperbranched topological structure and subnanoscaled free volume
56. Biomimetic supramolecular polymer networks exhibiting both toughness and self-recovery
57. Simultaneously toughening and stiffening elastomers with octuple hydrogen bonding10.1002/adma.202008523 ↗
58. Solution-processable and thermostable super-strong poly(aryl ether ketone) supramolecular thermosets cross-linked with dynamic boroxines10.1002/adfm.202103061 ↗
59. A toughening and anti-counterfeiting benzotriazole-based high-performance polymer film driven by appropriate intermolecular coordination force10.1002/marc.202000617 ↗
60. Evading the strength-ductility trade-off dilemma of rigid thermosets by incorporating triple cross-links of varying strengths10.1039/D0PY00928H ↗
61. Force-reversible and energetic indole-Mg-indole cation-π interaction for designing toughened and multifunctional high-performance thermosets
62. A double cation-π driven strategy enabling two-dimensional supramolecular polymers as efficient catalyst carriers10.1002/anie.202000255 ↗
63. Tough non-covalent adaptable networks: Cation-π cross-linked rigid epoxy10.1016/j.polymer.2022.124626 ↗
64. High-performance pH-switchable supramolecular thermosets via cation-π interactions10.1002/adma.201704234 ↗
65. Cation-π interaction assisted facile preparation of graphene/epoxy nanocomposites with superior strength and toughness10.1002/app.52935 ↗
66. Constructing high-performance composite epoxy resins: Interfacial π-π stacking interactions-driven physical rolling behavior of silica microspheres10.1002/adma.202415485 ↗
67. Highly flame retardant, strength, and tough epoxy resins and CFRPs via introducing a self-assembly novel ionic bond, rigid-flexible structure PPI10.1016/j.cej.2024.152415 ↗
68. Closed-loop recycling of tough epoxy supramolecular thermosets constructed with hyperbranched topological structure10.1038/s41467-024-49272-3 ↗
69. Strong self-healing close-loop recyclable vitrimers via complementary dynamic covalent/non-covalent bonding10.1016/j.cej.2024.157418 ↗
70. Recyclable technology of thermosetting resins for high thermal conductivity materials based on physical crushing10.1002/eem2.12762 ↗
71. Treatment and valorization of waste wind turbines: Component identification and analysis10.3390/ma18020468 ↗
72. Readily recyclable carbon fiber reinforced composites based on degradable thermosets: A review10.1039/C9GC01760G ↗
73. Atmosphere-dependent pyrolytic transformability of glass fiber/epoxy resin composites in waste wind turbine blades10.1016/j.cej.2025.159675 ↗
74. Pyrolysis process and products characteristics of glass fiber reinforced epoxy resin from waste wind turbine blades10.1016/j.compositesb.2024.111803 ↗
75. The pyrolysis behavior of typical epoxy/amine system: From degradation product to the mechanism of chemical bond breakage
76. Current status of recycling of fibre reinforced polymers: Review of technologies, reuse and resulting properties10.1016/j.pmatsci.2015.01.004 ↗
77. Application of supercritical water for green recycling of epoxy-based carbon fiber reinforced plastic10.1016/j.compscitech.2019.01.026 ↗
78. Review of chemical recycling and reuse of carbon fiber reinforced epoxy resin composites10.1016/S1872-5805(22)60652-8 ↗
79. Ni-catalyzed mild hydrogenolysis and oxidations of C-O bonds via carbonate redox tags10.1038/s41467-023-38305-y ↗
80. Energy-efficient conversion of amine-cured epoxy resins into functional chemicals based on swelling-induced nanopores10.1021/acssuschemeng.9b06013 ↗
81. Mild and efficient degradation of amine-cured epoxy resins using mixed solvents
82. Efficient degradation of epoxy resin and recovery of carbon fibers from CFREP in mix-solvent system10.20517/cs.2024.85 ↗
83. Epoxy resin bearing diacylhydrazine moiety as a degradable adhesive for traceless oxidative removal10.1016/j.polymer.2016.06.066 ↗
84. Biomimetic metal-oxidant adducts as active oxidants in oxidation reactions10.1016/j.ccr.2021.213807 ↗
85. Critical review of perovskites-based advanced oxidation processes for wastewater treatment: Operational parameters, reaction mechanisms, and prospects10.1016/j.cclet.2021.07.043 ↗
86. Oxidative chemical depolymerization of thermoset epoxy resin for green recycling10.1016/j.jiec.2021.01.047 ↗
87. A mild and efficient oxidative degradation system of epoxy thermosets: Full recovery and degradation mechanism10.1039/D2GC01678H ↗
88. Recovery and reutilization of epoxy thermoset via acidic ion exchange resin-induced controllable oxidative degradation and subsequent microspheroidization10.1021/acssuschemeng.2c00315 ↗
89. Oxidative halogenation with “green” oxidants: Oxygen and hydrogen peroxide10.1002/anie.200901223 ↗
90. Eco-friendly recovery of pure and long carbon fibers from aged epoxy matrix composites by H2O2 as an oxidant10.1007/s10163-024-02126-y ↗
91. Development of a low cost and green microwave assisted approach towards the circular carbon fibre composites10.1016/j.compositesb.2020.107750 ↗
92. Development of sustainable microwave-based approach to recover glass fibers for wind turbine blades composite waste10.1016/j.resconrec.2021.106107 ↗
93. Recycling of epoxy resins with degradable structures or dynamic cross-linking networks: A review10.1021/acs.iecr.3c03897 ↗
94. Review about the properties of degradable epoxy resins based on dynamic covalent bonding structures
95. Reprocessable, malleable and intrinsically fire-safe epoxy resin with catalyst-free mixed carboxylate/phosphonate transesterification10.1016/j.polymer.2023.126083 ↗
96. Strong yet tough catalyst-free transesterification vitrimer with excellent fire-retardancy, durability, and closed-loop recyclability10.1002/smll.202404634 ↗
97. Monomer recycling of polyethylene terephthalate, polycarbonate and polyethers: Scalable processes to achieve high carbon circularity10.1016/j.progpolymsci.2023.101783 ↗
98. Auto-catalytic high-performance recyclable carbon fiber reinforced epoxy composites mediated by neighboring group participation10.1016/j.compositesa.2022.107160 ↗
99. High-performance poly(thioctic acid)-based thermosets featuring upcycling ability for in situ foaming enabled by dual-dynamic networks10.1016/j.matt.2024.08.008 ↗
100. Synergetic “amine scissors” break down cured epoxy resins with nearly 100% degradation efficiency10.1016/j.cej.2025.161175 ↗