journal article·2024-12Open access

Enhancing sustainability of amorphous-wollastonitic hydraulic binders through incorporation of supplementary cementitious materials

Mónica Antunes, Rodrigo Lino Santos, Ricardo Bayão Horta, Rogério Colaço

Abstract

In cement industry the use of supplementary cementitious materials (SCMs) play an important role in the reduction of CO2 emissions by allowing a decrease in clinker content. The present work investigates the incorporation of four different SCM into an amorphous wollastonitic hydraulic (AWH) clinker, which requires alkaline activation with a sodium silicate solution. This alkaline activation process could potentially allow the use of some SCMs as precursors within the SCM+AWH mixture. Hence, besides physical, pozzolanic, or latent hydraulic capabilities, the SCM incorporation would also enhance the system reactivity at early and later ages due to their alkaline activation. In this study, pastes and mortars were made by individually replacing 25 %wt of the AWH clinker with fly ash (FA), limestone filler (L), calcined clay (CC), and ground granulated blast furnace slag (GGBFS). The influence of the SCM incorporation on the hydration kinetic, phase development, and compressive strength was assessed and compared to 100 % AWH samples. The first seven days of the reaction were followed using isothermal calorimetry, and compressive strength tests were performed after 2, 7, and 28 days of hydration, the hydrated samples were characterized using thermogravimetry and X-ray diffraction analysis. The main results indicate that in mortars, both FA and the CC acted as fillers, displaying similar results as the L mixture mortar. However, the high compressive strength of the FA blend pastes, and the high heat release of the CC blend reveal a potential for alkaline activation. With the incorporation of the GGBFS, a synergy between the AWH binder and this SCM was observed, this addition led to an increase in the reaction kinetics, heat released, and compressive strength results at all ages. The positive results were attributed to the GGBSF activation with the alkaline solution, causing a rise in temperature and enhancing the dissolution of the AWH binder. Moreover, on mortars at 28 days of hydration, the compressive strength ratio AWH/(AHW+SCM), was superior to 0.75 on all samples, suggesting a positive interaction between the clinker and the SCM. Overall, the findings presented in this work contribute to at least a 25 % reduction in CO2 content associated with AWH clinkers, resulting in material-related CO2 emissions at 255 kg/ton clinker
Source: openalex_inverted_index · Quality: baseline

Research context

OpenAlex topics: Concrete and Cement Materials Research · Innovations in Concrete and Construction Materials · Recycling and utilization of industrial and municipal waste in materials production

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (65)

Show source-provided references
1. Global CO2 emissions from cement production,1928–201810.5194/essd-11-1675-2019 ↗
2. Assessing, understanding and unlocking supplementary cementitious materials10.21809/rilemtechlett.2016.12 ↗
3. Supplementary cementitious materials: new sources, characterization, and performance insights10.1016/j.cemconres.2019.05.008 ↗
4. Supplementary cementitious materials10.1016/j.cemconres.2010.12.001 ↗
5. Reactivity of supplementary cementitious materials (SCMs) in cement blends10.1016/j.cemconres.2019.105799 ↗
6. Supplementary cementitious materials origin from agricultural wastes - a review10.1016/j.conbuildmat.2014.10.010 ↗
7. Influence of fine supplementary cementitious materials on compressive strength of concrete – a state of art review
8. Impact of physical and physicochemical properties of supplementary cementitious materials on structural build-up of cement-based pastes10.1016/j.cemconres.2020.105994 ↗
9. Future and emerging supplementary cementitious materials10.1016/j.cemconres.2023.107199 ↗
10. Effects of different supplementary cementitious materials on durability and mechanical properties of cement composite – Comprehensive review10.1016/j.heliyon.2023.e17924 ↗
11. Eco-efficient cements: Potential economically viable solutions for a low-CO2 cement-based materials industry10.1016/j.cemconres.2018.03.015 ↗
12. R.S.B. Horta, R.A.C. Colaço, J.N.A. Lopes, R.L. Santos, J.C. Pereira, P.J.P. Rocha, S.M.M. Lebreiro, Amorphous low-calcium content silicate hydraulic binders and methods for their manufacturing. U.S. Patent US10414690B2, 19 January 2015, US patent nr 10414690; US10414690B2, n.d.
13. Santos · 2016
14. Influence of pseudowollastonite on the performance of low calcium amorphous hydraulic binders10.3390/ma12203457 ↗
15. E. Al, Alkali activation of a novel calcium-silicate hydraulic binder10.1111/jace.15554 ↗
16. The apparent activation energy of a novel low-calcium silicate hydraulic binder10.3390/ma14185347 ↗
17. Novel high-resistance clinkers with 1.10<CaO/SiO2<1.25: production route and preliminary hydration characterization10.1016/j.cemconres.2016.03.006 ↗
18. Celitement- a new sustainable hydraulic binder based on calcium hydrosilicates
19. Sustainability and durability of solidia cement concrete
20. Effect of utilizing peanut husk ash on the properties of ultra-high strength concrete10.1016/j.conbuildmat.2023.131398 ↗
21. Using a combination of industrial and agricultural wastes to manufacture sustainable ultra-high-performance concrete
22. Ultra-high-performance concrete properties containing rice straw ash and nano eggshell powder
23. The utilization of recycled concrete powder as supplementary cementitious material in cement-based materials: a systematic literature review
24. Adopting recycled aggregates as sustainable construction materials: a review of the scientific literature10.1016/j.conbuildmat.2019.05.130 ↗
25. Calcined clay limestone cements (LC3)10.1016/j.cemconres.2017.08.017 ↗
26. A review on use of limestone powder in cement-based materials: mechanism, hydration and microstructures10.1016/j.conbuildmat.2018.06.075 ↗
27. Towards ternary binders involving limestone additions — a review10.1016/j.cemconres.2021.106396 ↗
28. Lime in the limelight10.1016/j.jclepro.2014.12.047 ↗
29. Natural hydraulic lime for blended cement mortars: Behavior from fresh to hardened states10.1016/j.cemconres.2019.03.003 ↗
30. Properties of cement-lime mortars vs. cement mortars containing recycled concrete aggregates10.1016/j.conbuildmat.2015.03.042 ↗
31. Evaluation the effect of lime on the plastic and hardened properties of cement mortar and quantified using Vipulanandan model10.1515/eng-2019-0055 ↗
32. M5P-tree model, and nonlinear regression approaches to predict the compression strength of cement-based mortar modified by quicklime at various water/cement ratios and curing times10.1007/s12517-020-06199-5 ↗
33. The origin of the pozzolanic activity of calcined clay minerals: a comparison between kaolinite, illite and montmorillonite10.1016/j.cemconres.2010.09.013 ↗
34. Alkali thermal fusion: a prospective route to enhance the reactivity of low-grade clay and utilize as supplementary cementitious material (SCM)
35. Clays and clay minerals in the construction industry10.3390/min12030301 ↗
36. Clay-based materials in geopolymer technology
37. Geopolymerization reaction, microstructure and simulation of metakaolin-based geopolymers at extended Si/Al ratios10.1016/j.cemconcomp.2017.01.014 ↗
38. Calcined clay as supplementary cementitious material10.3390/ma13214734 ↗
39. Fly ash application as supplementary cementitious material: a review10.3390/ma15072664 ↗
40. Characteristics and applications of fly ash as a sustainable construction material: a state-of-the-art review10.1016/j.resconrec.2018.04.010 ↗
41. Statistical assessment of the factors influencing fly ash reactivity
42. Characterisation of fly ashes. Potential reactivity as alkaline cements10.1016/S0016-2361(03)00194-7 ↗
43. Soft computing models to evaluate the effect of fly ash and ground granulated blast furnace slag (GGBS) on the compressive strength of concrete in normal and high strength ranges10.1016/j.istruc.2023.105459 ↗
44. Investigation of different ways of activation of fly ash–cement mixtures: part 2—mechanical activation
45. Advances in understanding alkali-activated materials10.1016/j.cemconres.2015.04.013 ↗
46. Engineering properties of alkali-activated fly ash
47. Investigation of different ways of activation of fly ash–cement mixtures: Part 1. Chemical activation by Na2SO4 and Ca(OH)210.1007/s10973-019-08485-1 ↗
48. Systematic multiscale models to predict the effect of high-volume fly ash on the maximum compression stress of cement-based mortar at various water/cement ratios and curing times
49. Assessment of lithium slag as a supplementary cementitious material: Pozzolanic activity and microstructure development10.1016/j.cemconcomp.2023.105262 ↗
50. A comprehensive review on the ground granulated blast furnace slag (GGBS) in concrete production
51. Slag uses in making an ecofriendly and sustainable concrete: a review10.1016/j.conbuildmat.2020.121942 ↗
52. Review: alkali-activated blast furnace slag for eco-friendly binders10.1007/s10853-021-06682-8 ↗
53. A review of the application of steel slag in concrete10.1016/j.istruc.2024.106352 ↗
54. The impact of GGBS and ferrous on the flow of electrical current and compressive strength of concrete10.1016/j.conbuildmat.2022.128639 ↗
55. Norma Potuguesa EN 197-1:2001/A1, Cement Part 1:Composition, specifications and conformity criteria for common cements, 2005.
56. BSI EN 196-1: Methods of Testing Cement Part 1: Determination of Strength, (2016).
57. The use of solid sodium silicate as activator for an amorphous wollastonitic hydraulic binder10.3390/ma17030626 ↗
58. Novel amorphous-wollastonitic low-calcium hydraulic binders: a state-of-the-art review10.3390/ma16134874 ↗
59. Model structures for C-(A)-S-H(I)10.1107/S2052520614021982 ↗
60. Prospective life cycle assessment of European cement production
61. Decarbonizing the cement industry: findings from coupling prospective life cycle assessment of clinker with integrated assessment model scenarios10.1016/j.jclepro.2024.141884 ↗
62. Assessment of the environmental performance of blended cements from a life cycle perspective: a systematic review10.1016/j.spc.2022.12.010 ↗
63. Alternative clinker technologies for reducing carbon emissions in cement industry: a critical review
64. Environmental impacts, life cycle assessment and potential improvement measures for cement production: a literature review10.1016/j.jclepro.2015.11.078 ↗
65. Improving the CO2 performance of cement, part I: Utilizing life-cycle assessment and key performance indicators to assess development within the cement industry10.1016/j.jclepro.2014.01.083 ↗