Flexural behaviour and post-cracking performance of polypropylene fibre-reinforced waste cardboard blended concrete

The requalification of recycled materials has become of significance owing to a global shift towards net zero emissions and the severe environmental impact of misused recyclable waste. Cardboard and polypropylene have evolved into significant waste products, and the purpose of the study was to focus on the repurposing of both waste materials in determining the structural behaviour of an eco-efficient fibre-reinforced waste concrete. The study extended upon the findings of a precursor study in the development of an eco-efficient fibre-reinforced waste concrete mix. Finely processed municipally collected waste cardboard and recycled polypropylene macro-fibres were incorporated into a concrete mix design for which an experimental program was realised. To achieve this, uniaxial compressive strength, modulus of rupture, modulus of elasticity, and indirect tensile strength of the waste and reference mixtures were determined for 7- and 28-day intervals. Crack mouth open displacement testing was achieved to assess the post-cracking response, and retaining wall beams were prepared and loaded to determine the efficacy of the concrete mixture for low load-bearing structures. Mechanical and post-cracking properties of the hybrid waste concrete underscored excellent performance in comparison to other waste fibre-reinforced concrete mixtures, and superior to those blended with similar kraft fibre volume fractions. Moreover, the structural performance of beams cast from the hybrid mixture closely matched those of the reference mixture, emphasising the viability of the mixture and the role waste materials have in the construction and building industry.