Preparation and evaluation of GCD-1 lunar regolith simulant based geopolymer activated by solid sodium silicate

In this study, a new lunar regolith simulant, named "GCD-1", was formulated by combining various minerals, such as anorthite, albite, pyroxene, ilmenite, slag, and fly ash. Through X-ray fluorescence spectroscopy (XRF) and X-ray diffraction (XRD) analysis, it was verified that the main mineral composition of GCD-1 was basically the same as that of the lunar soil at the Apollo 14 landing site, in which the deviation in the main compound (i.e., SiO2 and Al2O3) was within 0.5%. Furthermore, GCD-1 based geopolymer was prepared by the one-part method, which was a mixture of solid GCD-1 precursor, solid sodium silicate (SS) activator, and water. The average daytime temperature at the lunar equator, which was calculated to be 60°C, was set as the curing temperature for the GCD-1 based geopolymer. The strength development of the GCD-1 based geopolymer was then characterized by unconfined compressive strength (UCS) for 3, 7, and 12 curing days to consider the effectiveness of the factors (solid SS to lunar regolith simulant [S/L] and water to binder ratio [W/B]). The micro-analysis tests including scanning electron microscope-energy dispersive spectrometer (SEM-EDS), mercury intrusion porosimetry (MIP), and brunner-emmet-teller (BET), were further conducted to investigate the microstructural development of the GCD-1 based geopolymer. Results showed that the increase of the W/B ratio in the GCD-1 based geopolymer tended to increase the total porosity of the sample, thereby inducing a lower UCS. At the same time, for a fixed W/B ratio, the higher S/L ratio had a certain inhibition effect on the hydration reaction, which caused the reduction in the UCS of the sample. The highest UCS of the GCD-1 based geopolymer reaching 30.54 MPa, was achieved under the simulated lunar equatorial daytime temperature for 12 days with W/B and S/L ratios set at 0.25 and 0.18, respectively. Microstructure and mineralogy analyses indicated that the hydrated sodium aluminosilicate (N-A-S-H) gels contributed to reducing the sample's porosity, thereby enhancing the UCS. The relationship between the UCS and total porosity of GCD-1 based geopolymer was then derived. The results of the current study are crucial for lunar base construction with in-situ resources.