An eco-friendly and low-cost superhydrophobic alkali-activated Portland slag cement mortar

Alkali-activated slag cement (AASC) has shown immense potential for application as a low-carbon and eco-friendly cementitious material. It’s crucial to modify the AASC with superhydrophobic property to obtain excellent durability performance. In this paper, low-cost and non-toxic stearic acid (SA) is selected as a hydrophobic agent to impart integral hydrophobic property to the alkali-activated Portland slag cement mortar (AAPSCM). The SA-modified AAPSCM (M-AAPSCM) shows superhydrophobicity with a contact angle of 150.6° and a sliding angle of 9.5°, even when hammered to reveal its broken inner structure. The characterization analysis indicates that stearic acid not only successfully grafts onto the mortar surface but also forms calcium stearate, which successfully reduces the surface energy of the material. Combined with the porous rough structure constructed by medium sand and ethanol volatilization, the originally hydrophilic material achieves hydrophobic modification under the dual synergistic effect. The M-AAPSCM reached a compressive strength of 20.8 MPa after 28 days of curing, satisfying the requirements for hydraulic engineering applications. And the M-AAPSCM not only exhibits an excellent self-cleaning ability against contaminants like sand particles and chalk powder, but also demonstrates remarkable mechanical robustness, even after being subjected to blade scratching or mechanical fracture. Concurrently, the initial and final setting times of M-AAPSCM were determined to be 32 minutes and 41 minutes respectively, demonstrating its rapid-setting characteristic. Additionally, following the hydrophobic modification, AAPSCM effectively overcomes its inherent issues of severe autogenous shrinkage and poor carbonation resistance. Furthermore, when compared with the ordinary AAPSCM (O-AAPSCM), the durability of the M-AAPSCM against dry-wet cycles, icing, and freeze-thaw cycles is significantly enhanced.