journal article·2026-04Open access

Multiple Active Sites Engineering in Cu/γ‐Al 2 O 3 Catalyst Enables Selective Electrocatalytic CO 2 Reduction to Methane at High Rates

Xiangke Zeng, Jieshu Zhou, Yi Liu, Yunfei Zhi, Li Wang, Hongying Su, Xintao Zhou, Yongming Luo, Shaoyun Shan, Kaili Yao, Jun Li

Carbon Energy· Volume 8· Issue 4

Abstract

ABSTRACT The electrocatalytic reduction of CO 2 (CO 2 RR) to methane (CH 4 ) using renewable electricity represents a pivotal technology for closing the anthropogenic carbon cycle. However, achieving high CH 4 Faradaic efficiency at industrially relevant current density remains challenging. This is primarily due to the complex multiple adsorption, activation, and reaction steps for CH 4 production, in which each process needs to occur efficiently at its matching catalytic active sites, so the kinetic bottlenecks exceed the capacity of single or dual‐site catalysts. To address this, we engineered a Cu/Al‐based multi‐site heterogeneous electrocatalyst featuring atomically dispersed Cu clusters (1.5 wt.%) on a γ‐Al 2 O 3 matrix. Experimental and theoretical studies reveal that Cu and γ‐Al 2 O 3 sites predominantly serve as CO 2 (forming *CO) and H 2 O molecule (yielding *H) activation centers, respectively, whereas Cu/γ‐Al 2 O 3 interfacial sites primarily accelerate the *CO and *H coupling to form rate‐determining step intermediates (*CHO). The optimized Cu 1.5 wt.% /γ‐Al 2 O 3 multi‐site catalyst exhibited a high CH 4 Faradaic efficiency of 72% at the current density of 500 mA cm −2 , outperforming the reported Cu‐based single‐site and dual‐site catalysts. This study establishes combinatorial site engineering as a paradigm for overcoming scaling relations in multi‐step CO 2 hydrogenation, with broad applicability in catalyst design.
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Research context

OpenAlex topics: CO2 Reduction Techniques and Catalysts · Catalysts for Methane Reforming · Ammonia Synthesis and Nitrogen Reduction

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Faculty of Chemical Engineering Kunming University of Science and Technology Kunming China

School of Materials Science and Engineering Tianjin University Tianjin China

Frontiers Science Center for Transformative Molecules Shanghai Jiao Tong University Shanghai China

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