Optimization of 3D woven preform for improved mechanical performance

For structural design applications, through-thickness characteristics of reinforcement played a vital role, which is why 3D woven preforms are recommended for such applications. These characteristics are mainly dependent on the fiber and yarn positioning in reinforcement. Although research has been conducted for characterizing woven composites, special attention has not been made on weave pattern parameter which directly affects the mechanical performance of composites. In this research work, 3D orthogonal layer to layer and through thickness woven structures with different interlocking patterns have been thoroughly studied for their mechanical properties, thickness, air permeability and areal density. Natural fibers when used with biodegradable matrix find use in structural, as well as low to medium impact applications for automobiles. Jute yarn was used to produce four-layered 3D woven structures, as synthetic fibers will not give a biodegradable composite part. The focus of this study is to optimize weave pattern, which is robust in design, degradable preforms and easy to reproduce. The main objective of this research focused on the effectiveness of weaving patterns on physical and mechanical properties as well as to optimize the weave pattern for optimum performance. Grey relational analysis was used for the optimization of the robust weave pattern. The results showed that hybrid structures can be useful for improving the properties of the orthogonal layer to layer and through thickness woven structures. It was also noted that weft-way 3D woven structures can provide comparable mechanical properties with warp-way 3D woven structures.