Materials used in industrial workwear for hot workplace environments: Thermal and moisture management attributes

Materials used in personal protective clothing (PPC) are important from both protection and thermal management perspectives, particularly as PPC frequently covers more than 90% of the wearer’s body. There is extensive literature on the risk factors that contribute to thermal load and the related functional characteristics of the PPC, especially in high-risk categories such as fire fighting and the military. In contrast, research on PPC materials in low-risk categories such as mining and construction and their thermal management attributes is scarce. Nevertheless, workers who wear this type of PPC represent a significant proportion of the industrial workforce, and are commonly required to work in hot and/or humid thermal environments. This study provides new knowledge of the thermal management attributes of materials used in low-level risk PPC by evaluating a selection of 19 workwear materials that are used in low-risk PPC worldwide. In addition, four civilian/corporate wear summer materials were tested to compare against the PPC materials. This study identifies relationships between the structure, physical parameters and functional attributes of materials, providing direction for development of new and improved PPC materials. The results show that there are opportunities to substantially reduce PPC material mass and thickness, whilst still maintaining protective compliance requirements. Further, thermal and moisture management attributes of PPC materials can also be significantly improved to reduce thermal burden.