Processing and Characterization of Flame Retardant Cotton Blend Nonwovens for Soft Furnishings to Meet Federal Flammability Standards

Effective from July 1, 2007 it is mandatory that all mattress sets meet the federal flammability standard CFR 1633. It is necessary to impart flame resistance that would provide at least 30 min for occupants to escape fire. Changes in the flammability laws are expected on other soft furnishings of sleep products like comforters and pillows. Generally these products are often the first to be engulfed by the fire. Currently many inherently flame retardant (FR) fibers and chemicals are available in the market. We have developed barrier fabrics with FR properties by incorporating these fibers in blends with cotton that either meet or exceed the standard. Results from this ongoing research are discussed in this article.