journal article·2014-04

Characterization of composite materials based on Fe powder (core) and phenol–formaldehyde resin (shell) modified with nanometer-sized SiO2

M STREČKOVÁ, J FÜZER, L’ MEDVECKÝ, R BUREŠ, P KOLLÁR, M FÁBEROVÁ, V GIRMAN

Bulletin of Materials Science· Volume 37· Issue 2
Publisher page

Abstract

Soft magnetic composites based on Fe powder and phenol–formaldehyde resin (PFR) modified with tetraethylorthosilicate are investigated in detail. The chemical synthesis of PFR, its modification with nanometer-sized SiO2 particles created by sol–gel method and subsequent coating, enables a preparation of insulating PFR–SiO2 (PFRT) layer on the surface of Fe particles. Thermal degradation and FTIR analysis of PFR and PFRT with different amount of SiO2 was examined. Mechanical hardness and flexural strength of FePFRT composites was studied depending on the amount of nanosized-SiO2 in the coating. SEM serves in evidence of a defectless microstructure if the coating contains at least 2% of silica particles. The morphology of Fe particles implies uniform coating without any visible exfoliation. A presence of fine SiO2 particles was verified by TEM. The best magnetic properties were found in Fe–PFRT composite with 2% of SiO2 in the insulating layer on behalf of its uniform arrangement and homogeneity.
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Research context

OpenAlex topics: Polymer Nanocomposites and Properties · Epoxy Resin Curing Processes · Electromagnetic wave absorption materials

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