journal article·2026-04Open access

Bioderived FeNi encapsulated N-doped carbon nanotubes for high-performance ORR/OER bifunctional catalysis

Fan Li, Pengyu Tan, Degui Li, Xiangqun Zhuge, Kun Luo, Yurong Ren, Yimin Chen, Yujia Luo, Kaiwen Yang, Jianwei Lu, Dan Liu, Weiwei Lei, Aijing Ma

Abstract

The extraction of chitin/chitosan from biowaste shrimp shells involves the heavy use of strong acids and alkaline solutions, resulting in a series of decomposed amino acids in the extraction waste. Herein, we demonstrate a new strategy to grow FeNi nanoalloys encapsulated in nitrogen-doped carbon nanotubes (3FeNi-NCNTs) at a high percentage by sintering the extracted amino acids, FeCl3, NiCl2 and melamine at 900 ℃ in N2. The FeNi-NCNT exhibits a competitive limiting current density in oxygen reduction reaction (ORR) to the commercial 20% Pt/C, with the onset potential and half-wave potential at 0.98 V and 0.84 V versus RHE. The oxygen evolution reaction (OER) performance also rivals the RuO2 catalyst, and the overpotential (Ej=10 mAcm-2 - E1/2) of as low as 0.76 V, highlighting a green pathway to yield superior bifunctional catalysts at low cost. When used in zinc-air batteries (ZABs), the aqueous ZAB showed excellent cyclic and rate performance, together with the peak power density and specific capacity of 173.6 mW cm-2 and 809.9 mAh g-1 (corresponding to an energy density of XXX Wh kg-1 based on the mass of consumed zinc); and the flexible ZAB with a polyacryl-amide hydrogel electrolyte also exhibited a high peak power density of 133 mWcm-2 and a long cycle life of 140 h, superior to the reference Pt/RuO2-based ZABs, highlighting a sustainable biowaste upcycling of shrimp shell valorization on energy storage. • A sustainable strategy is developed to upcycle shrimp-shell extraction waste into FeNi nanoalloy-encapsulated N-doped carbon nanotube catalysts. • FeNi nanoalloys confined within NCNTs create abundant Fe/Ni-Nx active sites and accelerate charge transfer for bifunctional ORR/OER catalysis. • The optimized 3FeNi-NCNTs deliver Pt/RuO2-comparable ORR and OER activity with a low ΔE of 0.76 V in alkaline media. • Zn-air batteries based on 3FeNi-NCNTs achieve high peak power density (173.6 mW cm-2) and large specific capacity (809.9 Wh kg-1). • Flexible solid-state Zn-air batteries exhibit long cycling stability (140 h) and robust performance under mechanical bending.
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Research context

OpenAlex topics: Electrocatalysts for Energy Conversion · Nanomaterials for catalytic reactions · Catalysis for Biomass Conversion

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

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