Versatile method for synthesis of electrically conductive polypyrrole-polystyrene clay nanocomposites using ATRP and chemical polymerisation methods

A synthetic route for the preparation of a novel solution copolymer derived from styrene (St), pyrrole (Py) and its organoclay nanocomposite with conductive and mechanical properties is demonstrated. The electroactive copolymer of polystyrene-g-polypyrrole (PSt-g-Ppy) nanocomposite was successfully prepared by atom transfer radical polymerisation (ATRP) and chemical polymerisation methods. First, potassium pyrrole was reacted by α-chlorophenyl acetyl chloride to prepare an initiator that can polymerise styrene by ATRP technique. Then, polypyrrole was prepared by chemical polymerisation using FeCl3 as an oxidant in dichloromethane,s solvent. Nanocomposites of the copolymer with modified montmorillonite were prepared with a solution intercalation method. The conductivity of the copolymer was measured by the four-point probe method. The structures of the intermediate, copolymer and nanocomposite were investigated by Fourier transform infrared spectroscopy, 1H-NMR and X-ray diffraction techniques. The molecular weight of the copolymer was determined by gel permeation chromatography. Their thermal behaviour was examined by differential scanning calorimetry and thermogravimetric analyses.