journal article·2009-07-01

Relaxation of Shot-Peened Residual Stresses Under Creep Loading

Dennis J. Buchanan, Reji John, Robert A. Brockman

Publisher page

Abstract

Shot peening is a commonly used surface treatment process that imparts compressive residual stresses into the surface of metal components. Compressive residual stresses retard initiation and growth of fatigue cracks. During the component loading history, the shot-peened residual stresses may change due to thermal exposure, creep, and cyclic loading. This paper describes a methodical approach for characterizing and modeling residual stress relaxation under elevated temperature loading, near and above the monotonic yield strength of nickel-base superalloy IN100. The model incorporates the dominant creep deformation mechanism, coupling between the creep and plasticity models, and effects of prior plastic strain. The initial room temperature residual stress and plastic strain profiles provide the initial conditions for relaxation predictions using the coupled creep-plasticity model. Model predictions correlate well with experimental results on shot-peened dogbone specimens subject to single cycle and creep loading conditions at elevated temperature. The predictions accurately capture both the shape and magnitude of the retained residual stress profile.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Surface Treatment and Residual Stress · Fatigue and fracture mechanics · High Temperature Alloys and Creep

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

University of Dayton Research Institute, Dayton, OH 45469-0020

Materials and Manufacturing Directorate, Air Force Research Laboratory (AFRL/RXLMN), Wright-Patterson Air Force Base, OH 45433-7817

University of Dayton Research Institute, Dayton, OH 45469-0110

References (48)

Show source-provided references
1. Residual Stress Analysis and LCF Test Results for Peened Bolt Hole and Dovetail Configurations
2. Residual Stress Measurement and Its Application to Achieve Predicted Full Life Potential of Low Cycle Fatigue (LCF) Engine Disks
3. Thermal Residual Stress Relaxation and Distortion in Surface Enhanced Gas Turbine Engine Components
4. The Effect of Cold Work on the Thermal Stability of Residual Compression in Surface Enhanced IN718
5. Stress Relaxation in Powder Metallurgy Superalloy Disks
6. Fatigue Crack Growth Rate Characteristics of Laser Shock Peened Ti-6Al-4V10.1115/1.2812381 ↗
7. Diesner, R. W. , 1971, “The Effect of Elevated Temperature Exposure on Residual Stresses,” SAE Technical Paper No. 710285.10.4271/710285 ↗
8. Thermal Relaxation of Shot Peened Residual Stresses in the Differently Heat Treated Plain Carbon Steel Ck 45
9. The Effect of Elevated Temperature on Shot Peened 403 Stainless Steel
10. Prediction of Residual Stress Relaxation During Fatigue
11. Residual Stress Effects on Fatigue of Surface Processed Steels
12. Thermomechanical Relaxation of Residual Stress in Shot Peened Nickel Base Superalloy10.1179/mst.1994.10.11.947 ↗
13. Residual Stress Relaxation in an AISI 4140 Steel Due to Quasistatic and Cyclic Loading at Higher Temperatures10.1016/S0921-5093(98)00522-X ↗
14. Application of a Kinematic Hardening Viscoplasticity Model With Thresholds to the Residual Stress Relaxation10.1016/S0749-6419(97)00066-1 ↗
15. Experimental Measurement and Finite Element Simulation of the Interaction Between Residual Stresses and Mechanical Loading10.1016/S0142-1123(00)00104-3 ↗
16. Thermal Residual Stress Relaxation in Powder Metal IN100 Superalloy10.1520/JAI12552 ↗
17. Theories of Creep
18. A First Report on Deformation-Mechanism Maps10.1016/0001-6160(72)90082-X ↗
19. Nowick, A. S., and Machlin, E. S., 1946, “Quantitative Treatment of the Creep of Metals by Dislocation and Rate Process Theories,” National Advisory Committee for Aeronautics (NACA), Technical Note No. 1039.
20. Theory of Steady-State Creep Based on Dislocation Climb10.1063/1.1721875 ↗
21. Evans
22. Time of the Rupture Process Under Creep Conditions
24. Continuum Damage Mechanics: Part I—General Concepts10.1115/1.3173661 ↗
25. Continuum Damage Mechanics: Part II—Damage Growth, Crack Initiation, and Crack Growth10.1115/1.3173662 ↗
26. Sanders, D. R. , 1986, “A Comparison of Several Creep Constitutive Theories for the Prediction of Elastic-Plastic-Creep Response and Their Application to Finite Element Analysis,” Ph.D. thesis, Texas A&M University, College Station, TX.
27. Modeling the Effects of Damage and Microstructural Evolution on the Creep Behavior of Engineering Alloys10.1115/1.482798 ↗
28. Constitutive Equations for Elastic-Viscoplastic Strain-Hardening Materials10.1115/1.3423586 ↗
29. Walker, K. , 1981, “Research and Development Program for Nonlinear Structural Modeling With Advanced Time-Temperature Dependent Constitutive Relationships,” NASA Contractor Report No. NASA-CR-165533.
30. Ramaswamy, V. G. , 1986, “A Constitutive Model for the Inelastic Multiaxial Cyclic Response of a Nickel Base Superalloy René 80,” NASA Contractor Report No. 3998.
31. Robinson, D. N. , 1978, “A Unified Creep-Plasticity Model for Structural Metals at High Temperature,” ORNL TM-5969.10.2172/6546103 ↗
32. An Inelastic Constitutive Model for Monotonic, Cyclic, Creep Deformation: Part I—Equations Development and Analytical Procedures; Part II—Applications to Type 304 Stainless Steel
33. The Effects of Prestrain on the Creep and Fracture Behavior of Polycrystalline Copper10.1016/0025-5416(80)90113-5 ↗
34. The Effect of Compressive Prestrain on the Creep and Fracture Properties of Pure Nickel at 500°C
35. Effects of Room-Temperature Prestrain on Creep-Fracture Behavior of Nimonic 10510.1179/msc.1981.15.9.421 ↗
36. A Time-Temperature Relationship for Rupture and Creep Stresses10.1115/1.4015909 ↗
37. Kinetics of Phase Change. I General Theory10.1063/1.1750380 ↗
38. Incorporating Residual Stresses in Life Prediction of Turbine Engine Components
39. Crystallographic Initiation of Nickel-Base Superalloy IN100 at RT and 538°C Under Low Cycle Fatigue Conditions
40. A Sampling of Mechanical Test Automation Methodologies Used in a Basic Research Laboratory
41. Numerical Techniques for Plasticity Computations in Finite Element Analysis10.1016/0045-7949(87)90026-5 ↗
42. Armstrong, P. J., and Frederick, C. O., 1966, “A Mathematical Representation of the Multiaxial Baushhinger Effect,” CEGB Report No. RD/B/N731.
43. The Creep of a Normally Isotropic Aluminum Alloy Under Combined Stress Systems at Elevated Temperature
44. Multiaxial Creep Studies on Inconel at 1500°F10.1115/1.4008570 ↗
45. Braisted, W. R., and Brockman, R. A., 1999, “Laser Shock Peening Analytical Development,” UDRI Technical Report No. UDRI-TR-99-047.
46. A Rate-Dependent Inelastic Constitutive Model—Part I: Elastic-Plastic Flow10.1115/1.2903412 ↗
47. A Rate-Dependent Inelastic Constitutive Model—Part II: Creep Deformation Including Prior Plastic Strain Effects10.1115/1.2903413 ↗
48. Effects of Plastic Straining on Residual Stresses Induced by Shot-Peening