A novel method of analyzing spinning tensions for yarn breakage detection in ring frame

To reduce yarn breakage rates in spinning and increase production efficiency, we developed a detection device for spinning tension of the ring-spinning system by implementing the stress and displacement sensors with the yarn guide plate. The as-developed device receives data through signal acquisition system, and then the yarn tension at the thread guide and the displacement of the guide plate are obtained by solving the coupled physical-mathematical equations describing yarn tensions in twisting, ballooning, and winding processes, which gives the real-time dynamics. We found that the yarn tensions show periodical fluctuations along with the reciprocating movement of the yarn guide plate. In particular, the maximum tension at the initial winding stage has increased 12.6% when compared to the second winding stage, while the maximum tension at the third winding stage has increased 10.6% when compared to the second winding stage.