X-ray computed tomography used to measure fiber orientation in CFRP laminates

This paper explains a new method to measure the fiber orientation in carbon fiber reinforced plastics (CFRP) laminates from X-ray CT images. In the method, the fiber orientation is analyzed by the application of digital image correlation (DIC) method to the acquired tomographic images. Using DIC, the brightness pattern, which results from the radiodensity difference between fiber and resin, is compared between two different planes in the thickness direction. Then, the three-dimensional displacement of the brightness pattern, which indicates the fiber orientation, can be measured. This study applied the proposed method to a quasi-isotropic CFRP laminate. After X-ray CT imaging, the sample was sectioned and polished. The fiber orientation was then measured experimentally using microscopy. The fiber orientation calculated using the proposed method agrees very well with the experimentally measured one. After demonstrating the validity of the proposed method, we applied it to a plain woven CFRP laminate. Results revealed that an invalid fiber orientation might be calculated for fibers parallel to the plane of the CT image, or for the fiber orientation of the pattern around the outer edge of CT images.