journal article·2025-01-12Open access

Research on the Thermal Runaway Behavior and Flammability Limits of Sodium-Ion and Lithium-Ion Batteries

Changbao Qi, Hewu Wang, Minghai Li, Cheng Li, Yalun Li, Chao Shi, Ningning Wei, Yan Wang, Huipeng Zhang

Batteries· Volume 11· Issue 1

Abstract

Batteries are widely used in energy storage systems (ESS), and thermal runaway in different types of batteries presents varying safety risks. Therefore, comparative research on the thermal runaway behaviors of various batteries is essential. This study investigates the thermal runaway characteristics of sodium-ion batteries (NIBs), lithium iron phosphate batteries (LFP), and lithium-ion batteries with NCM523 and NCM622 cathodes. The experiments were conducted in a nitrogen-filled constant-volume sealed chamber. The results show that the critical surface temperatures at the time of thermal runaway are as follows: LFP (346 °C) > NIBs (292 °C) > NCM523 (290 °C) > NCM622 (281 °C), with LFP batteries exhibiting the highest thermal runaway critical temperature. NIBs have the lowest thermal runaway triggering energy (158 kJ), while LFP has the highest (592.8 kJ). During the thermal runaway of all four battery types, the primary gases produced include carbon dioxide, hydrogen, carbon monoxide, methane, ethylene, propylene, and ethane. For NCM622 and NCM523, carbon monoxide is the dominant combustible gas, with volume fractions of 35% and 29%, respectively. In contrast, hydrogen is the main flammable gas for LFP and NIBs, with volume fractions of 44% and 30%, respectively. Among these, NIBs have the lowest lower flammability limit (LFL), indicating the highest explosion risk. The thermal runaway characteristics of 50 Ah batteries provide valuable insights for battery selection and design in energy storage applications.
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Research context

OpenAlex topics: Advanced Battery Technologies Research · Advanced battery technologies research · Extraction and Separation Processes

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

College of Zhan Tianyou, Dalian Jiaotong University, Dalian 116028, China

State Key Laboratory of Intelligent Green Vehicle and Mobility, Tsinghua University, Beijing 100084, China

School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao 266520, China

Department of Mechanical and Electronic Engineering, Yuncheng University, Yuncheng 044000, China

Funding

Carbon Neutrality and Energy System Transformation (CNEST) Program, the National Natural Science Foundation of China for the Youth Project · Key R&D Program of Shandong Province, China and Development Major Science and Technology Innovation Project of Shandong Province · Youth Project of the Natural Science Foundation of Shandong Province · Youth and Excellence Team Reward Scheme of Shandong Province · Joint Science Foundation of Guangdong Province

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