journal article·2024

THE EFFECTS OF SHAPE AND LIQUID PROPERTIES ON PRESSURE SWIRL ATOMIZER IN-NOZZLE FLOW

Simona Tonini, P. Conti, G. Elvio Cossali

Atomization and Sprays· Volume 34· Issue 5
Publisher page

Abstract

The internal flow in pressure swirl atomizers is numerically predicted by performing large eddy simulations and using a volume of fluid approach. The output of the numerical model is validated by comparing it with three databases of experimental measurements obtained on large-scale pressure swirl atomizers available in the open literature. A simplified analytical model previously developed by the authors, which relates the swirl intensity to the thickness of the fluid exiting the nozzle, is used to analyze the flow behavior in three pressure swirl atomizers, with large differences in the injector geometry, the operating conditions, and the fluid thermophysical properties. This simple relationship is found to hold for the three pressure swirl atomizers, with small changes of the parameter that accounts for energy losses, while data obtained with relatively small variations of the injector geometry are found to collapse on the same curve. The effects of operating conditions and fluid thermophysical properties on this relation are found to be irrelevant.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Fluid Dynamics and Heat Transfer · Particle Dynamics in Fluid Flows · Fluid Dynamics and Mixing

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (52)

Show source-provided references
1. Abramovich, G.N., The Theory of Swirl Atomizer, in Industrial Aerodynamics, pp. 114-121, 1944.
2. Ashgriz, N., Handbook of Atomization and Sprays: Theory and Applications, New York: Springer Science & Business Media, 2011.10.1007/978-1-4419-7264-4 ↗
3. Benjamin, M.A., Mansour, A., Samant, U.G., Jha, S., Liao, Y., Harris, T., and Jeng, S.M., Film Thickness, Droplet Size Measurements and Correlations for Large Pressure-Swirl Atomizers, Int. Gas Turbine Aeroengine Congress Exhibition, American Society of Mechanical Engineers, Article ID 98-GT-537, V003T06A050, 1998.10.1115/98-GT-537 ↗
4. Binnie, A.M. and Harris, D.P., The Application of Boundary-Layer Theory to Swirling Liquid Flow through a Nozzle, Q. J. Mech. Appl. Math., vol. 3, no. 1, pp. 89-106, 1950.10.1093/qjmam/3.1.89 ↗
5. Chinn, J.J., The Numerics of the Swirl Atomizer, ILASS-Europe 2008 - 22th Conference on Liquid Atomization and Spray Systems, Como Lake, Italy, 2008.
6. Dash, S.K., Halder, M.R., Peric, M., and Som, S.K., Formation of Air Core in Nozzles with Tangential Entry, J. Fluids Eng., vol. 123, no. 4, pp. 829-835, 2001.10.1115/1.1412845 ↗
7. Eswaran, V., Turbulent Flows: Fundamentals, Experiments and Modeling, Boca Raton, FL: CRC Press, 2002.
8. Galbiati, C., Tonini, S., Conti, P., and Cossali, G.E., Numerical Simulations of Internal Flow in an Aircraft Engine Pressure Swirl Atomizer, J. Propuls. Power, vol. 32, no. 6, pp. 1433-1441, 2016.10.2514/1.B35944 ↗
9. Giffen, E., The Atomisation of Liquid Fuels, London: Chapman & Hall, 1953.
10. Halder, M.R., Dash, S.K., and Som, S.K., Initiation of Air Core in a Simplex Nozzle and the Effects of Operating and Geometrical Parameters on Its Shape and Size, Exp. Therm. Fluid Sci., vol. 26, no. 8, pp. 871-878, 2002.10.1016/S0894-1777(02)00153-X ↗
11. Halder, M.R., Dash, S.K., and Som, S.K., Influences of Nozzle Flow and Nozzle Geometry on the Shape and Size of an Air Core in a Hollow Cone Swirl Nozzle, Proc. Inst. Mech. Eng. Part C: J. Mech. Eng. Sci., vol. 217, no. 2, pp. 207-217, 2003.10.1243/095440603762826521 ↗
12. Hirt, C.W. and Nichols, B.D., Volume of Fluid (VOF) Method for the Dynamics of Free Boundaries, J. Comput. Phys., vol. 39, no. 1, pp. 201-225, 1981.10.1016/0021-9991(81)90145-5 ↗
13. Horvay, M. and Leukel, W., LDA-Measurements of Liquid Swirl Flow in Converging Swirl Chambers with Tangential Inlets, 2nd Int. Symposium on Applications of Laser Anemometry to Fluid Mechanics, Lisbon, 1984.
14. Horvay, M. and Leukel, W. Experimental and Theroretical Investigation of Swirl Nozzles for Pressure-Jet Atomization, German Chem. Eng., vol. 9, no. 5, pp. 276-283, 1986.
15. Ibrahim, A.A. and Jog, M.A., Nonlinear Breakup Model for a Liquid Sheet Emanating from a Pressure- Swirl Atomizer, J. Eng. Gas Turbines Power, vol. 129, no. 4, pp. 945-953, 2007.10.1115/1.2747263 ↗
16. Jeng, S.M., Jog, M.A., and Benjamin, M.A., Computational and Experimental Study of Liquid Sheet Emanating from Simplex Nozzle, AIAA J., vol. 36, no. 2, pp. 201-207, 1998.10.2514/2.7502 ↗
17. Kaya, F. and Karagoz, I., Performance Analysis of Numerical Schemes in Highly Swirling Turbulent Flows in Cyclones, Curr. Sci., vol. 94, no. 10, pp. 1273-1278, 2008.
18. Kim, D., Im, J.H., Koh, H., and Yoon, Y., Effect of Ambient Gas Density on Spray Characteristics of Swirling Liquid Sheets, J. Propuls. Power, vol. 23, no. 3, pp. 603-611, 2007.10.2514/1.20161 ↗
19. Kim, S., Khil, T., Kim, D., and Yoon, Y., Effect of Geometric Parameters on the Liquid Film Thickness and Air Core Formation in a Swirl Injector, Measurement Sci. Technol., vol. 20, no. 1, Article ID 015403, 2009.10.1088/0957-0233/20/1/015403 ↗
20. Kitoh, O., Experimental Study of Turbulent Swirling Flow in a Straight Pipe, J. Fluid Mech., vol. 226, pp. 445-479, 1991.10.1017/S0022112091002124 ↗
21. Kornhaas, M., Sternel, D.C., and Schafer, M., Influence of Time Step Size and Convergence Criteria on Large Eddy Simulations with Implicit Time Discretization, Quality and Reliability of Large-Eddy Simulations, in Quality and Reliability of Large-Eddy Simulations, J. Meyers, B.J. Geurts, and P. Sagaut, Eds., Springer, pp. 119-130, 2008.10.1007/978-1-4020-8578-9_10 ↗
22. Laurila, E., Roenby, J., Maakala, V., Peltonen, P., Kahila, H., and Vuorinen, V., Analysis of Viscous Fluid Flow in a Pressure-Swirl Atomizer Using Large-Eddy Simulation, Int. J. Multiphase Flow, vol. 113, pp. 371-388, 2019.10.1016/j.ijmultiphaseflow.2018.10.008 ↗
23. Laurila, E., Koivisto, S., Kankkunen, A., Saari, K., Maakala, V., Jarvinen, M., and Vuorinen, V., Computational and Experimental Investigation of a Swirl Nozzle for Viscous Fluids, Int. J. Multiphase Flow, vol. 128, Article ID 103278, 2020.10.1016/j.ijmultiphaseflow.2020.103278 ↗
24. Lefebvre, A.H., Atomization and Sprays, New York: Hemisphere Publishing Corp., 1989.10.1201/9781482227857 ↗
25. Li, Z., Kharoua, N., Redjem, H., and Khezzar, L., RANS and LES Simulation of a Swirling Flow in a Combustion Chamber with Different Swirl Intensities, Proc. of CHT-12, ICHMT Int. Symposium on Advances in Computational Heat Transfer, Bath, England, 2012.10.1615/ICHMT.2012.CHT-12.1030 ↗
26. Liao, Y., Sakman, A.T., Jeng, S.M., Jog, M.A., and Benjamin, M.A., A Comprehensive Model to Predict Simplex Atomizer Performance, J. Eng. Gas Turbines Power, vol. 121, pp. 285-294, 1999.10.1115/1.2817119 ↗
27. Madsen, J., Hjertager, B.H., and Solberg, T., Numerical Simulation of Internal Flow in a Large-Scale Pressure-Swirl Atomizer, Proc. ILASS-Europe 2004, pp. 183-188, 2004.
28. Maly, M., Slama, J., Sapik, M., and Jedelsky, J., 2D and 3D Numerical Modelling of Internal Flow of Pressure-Swirl Atomizer, EPJ Web Conf., EDP Sciences, vol. 213, Article ID 02055, 2019.10.1051/epjconf/201921302055 ↗
29. Maly, M., Slama, J., Cejpek, O., and Jedelsky, J., Searching for a Numerical Model for Prediction of Pressure-Swirl Atomizer Internal Flow, Appl. Sci., vol. 12, no. 13, Article ID 6357, 2022.10.3390/app12136357 ↗
30. Moon, S., Abo-Serie, E., and Bae, C., Air Flow and Pressure inside a Pressure-Swirl Spray and Their Effects on Spray Development, Experiment. Therm. Fluid Sci., vol. 33, no. 2, pp. 222-231, 2009.10.1016/j.expthermflusci.2008.08.005 ↗
31. Nasr, G.G., Yule, A.J., and Bendig, L., Industrial Sprays and Atomization: Design, Analysis and Applications, London: Springer, 2002.10.1007/978-1-4471-3816-7 ↗
32. Nouri-Borujerdi, A. and Kebriaee, A., Numerical Simulation of Laminar and Turbulent Two-Phase Flow in Pressure-Swirl Atomizers, AIAA J., vol. 50, pp. 2091-2101, 2012.10.2514/1.J051331 ↗
33. Park, K.S. and Heister, S.D., Nonlinear Modeling of Drop Size Distributions Produced by Pressure-Swirl Atomizers, Int. J. Multiphase Flow, vol. 36, no. 1, pp. 1-12, 2010.10.1016/j.ijmultiphaseflow.2009.09.004 ↗
34. Piomelli, U., Moin, P., and Fertziger, J.H., Model Consistency in Large Eddy Simulation of Turbulent Channel Flows, Phys. Fluids, vol. 31, no. 7, pp. 1884-1891, 1988.10.1063/1.866635 ↗
35. Qian, W., Hui, X., Zhang, C., Xu, Q., Lin, Y., and Sung, C.-J., A Numerical Study of the Internal Flow in a Pressure Swirl Atomizer, Turbo Expo: Power for Land, Sea, and Air, American Society of Mechanical Engineers, vol. 50848, Article ID V04AT04A070, 2017.10.1115/GT2017-64149 ↗
36. Rizk, N.K. and Lefebvre, A.H., Internal Flow Characteristics of Simplex Swirl Atomizers, J. Propuls. Power, vol. 1, no. 3, pp. 193-199, 1985.10.2514/3.22780 ↗
37. Smagorinsky, J., General Circulation Experiments with the Primitive Equations: I. The Basic Experiment, Monthly Weather Rev., vol. 91, no. 3, pp. 99-164, 1963.10.1175/1520-0493(1963)091<0099:GCEWTP>2.3.CO;2 ↗
38. Smirnov, N.N., Betelin, V.B., Nikitin, V.F., Stamov, L.I., and Altoukhov, D.I., Accumulation of Errors in Numerical Simulations of Chemically Reacting Gas Dynamics, Acta Astronautica, vol. 117, pp. 338-355, 2015.10.1016/j.actaastro.2015.08.013 ↗
39. Steenbergen, W., Turbulent Pipe Flow with Swirl, PhD, Eindhoven University of Technology, 1995.
40. Steenbergen, W. and Voskamp, J., The Rate of Decay of Swirl in Turbulent Pipe Flow, Flow Meas. Inst., vol. 9, no. 2, pp. 67-78, 1998.10.1016/S0955-5986(98)00016-8 ↗
41. Taylor, G.I., The Mechanics of Swirl Atomizers, Proc. of the 7th Int. Congress for Applied Mechanics, London, vol. 2, pp. 280-285, 1948.
42. Taylor, G.I., The Boundary Layer in the Converging Nozzle of a Swirl Atomizer, Q. J. Mech. Appl. Math., vol. 3, no. 2, pp. 129-139, 1950.10.1093/qjmam/3.2.129 ↗
43. Tonini, S., Conti, P., and Cossali, G.E., Numerical Modelling of Internal Flow in Water Mist Injectors: Effect of Nozzle Geometry and Operating Conditions, Fire Technol., vol. 55, pp. 2395-2417, 2019.10.1007/s10694-019-00871-3 ↗
44. Tonini, S., Conti, P., and Cossali, G.E., Numerical Analysis of Regime Stability of a Water Mist Pressure Swirl Atomizer, Atom. Sprays, vol. 31, no. 10, pp. 63-92, 2021.10.1615/AtomizSpr.2021038314 ↗
45. Vashahi, F. and Lee, J.K., Insight into the Dynamics of Internal and External Flow Fields of the Pressure Swirl Nozzle, Atom. Sprays, vol. 28, no. 11, pp. 1001-1028, 2018.10.1615/AtomizSpr.2019028573 ↗
46. Vijay, G.A., Moorthi, N.S.V., and Manivannan, A., Internal and External Flow Characteristics of Swirl Atomizers: A Review, Atom. Sprays, vol. 25, no. 2, pp. 153-188, 2015.10.1615/AtomizSpr.2014010219 ↗
47. Wang, D., Ma, Z., Jeng, S.M., and Benjamin, M.A., Experimental Study on Large-Scale Simplex Nozzle, 35th Joint Propulsion Conf. and Exhibit, Los Angeles, CA, 1999.10.2514/6.1999-2401 ↗
48. Wang, D., Ma, Z., Jeng, S.M., and Benjamin, M.A., Internal Flow Structure of a Pressure-Swirl Atomizer at Two Different Density Ratios, Turbo Expo: Power for Land, Sea, and Air, Munich, Germany, Article ID V002T02A039, 2000.10.1115/2000-GT-0119 ↗
49. Wimmer, E. and Brenn, G., Viscous Flow through the Swirl Chamber of a Pressure-Swirl Atomizer, Int. J. Multiphase Flow, vol. 53, pp. 100-113, 2013.10.1016/j.ijmultiphaseflow.2013.02.003 ↗
50. Xue, J., Jog, M.A., Jeng, S.M., and Benjamin, M.A., Effect of Atomizer Geometry on the Performance of Simplex Atomizer, AIAA J., vol. 42, no. 12, pp. 2408-2415, 2004.10.2514/1.2983 ↗
51. Yao, S., Zhang, J., and Fang, T., Effect of Viscosities on Structure and Instability of Sprays from a Swirl Atomizer, Exp. Therm. Fluid Sci., vol. 39, pp. 158-166, 2012.10.1016/j.expthermflusci.2012.01.020 ↗
52. Yule, A. and Chinn, J., Pressure Swirl Atomizer Internal Flow and Performance, Proc. of the 10th ILASS Americas, Ottawa, ON, Canada, pp. 205-209, May 18-19, 1997.