Tuning the electrical, thermal, and mechanical properties of SiC-BN composites using sintering additives

SiC-4 vol% BN composites were hot-pressed at 2050°C for 4 h at 40 MPa in a N2 atmosphere using micron-sized β-SiC and h-BN starting powders with 1 vol% sintering additives. Four batches were prepared using four different types of additive systems, i.e. Y2O3-Sc2O3, Yb2O3-CaO, Yb2O3-MgO, and Al2O3-AlN-Y2O3. The electrical, thermal, and mechanical properties of the SiC-4 vol% BN composites, which are primarily limited by the intrinsic weakness of h-BN and by the point defects (BC and AlSi) created by the dissolution of B and Al in the SiC lattice, were successfully tuned with the use of different additive systems. The electrical conductivity of SiC-4 vol% BN composites improved ~fivefold, i.e. from 2.6 (Ω·cm)−1 for the Al2O3-AlN-Y2O3-containing specimen to 13.9 (Ω·cm)−1 for the Y2O3-Sc2O3-containing specimen, owing to grain-growth-assisted N-doping and the elimination of Al-derived acceptors. Thermal conductivity was altered by 16% with the use of different additive systems. Fracture toughness dramatically increased from 4.3 MPa∙m1/2 in Yb2O3-CaO-containing specimens to 7.3 MPa∙m1/2 in Y2O3-Sc2O3-containing specimens. The electrical conductivity, thermal conductivity, flexural strength, and fracture toughness of SiC-4 vol% BN composite sintered with 1 vol% Y2O3-Sc2O3 were 13.9 (Ω·cm)−1, 82.0 W·m−1 K−1, 505 MPa, and 7.3 MPa∙m1/2, respectively.