journal article·2022-04-16Open access

Simulation of Concrete Pumped in Horizontal Coil and Super High-Rise Building Based on CFD

Zigeng Wang, Ji Hao, Yue Li, Xiaoxuan Tian

Abstract

The Euler method of computational fluid dynamics (CFD), the Bingham constitutive relationship and the measured concrete performance indexes were combined as the basis, the horizontal coil test and super high-rise building pumping test of concrete were simulated by software FLUENT. The data of maximum pump pressure, pressure loss of horizontal pipe, pressure loss per horizontal bend, pressure loss of vertical pipe and pressure loss per vertical bend from the test and numerical model were analyzed comparatively. The results showed that the simulation models can promisingly describe the flow behavior of concrete during pumping. In addition, it was found that the thickness of the lubricating layer forming during the concrete flow in the pump pipe was about 2 mm. Finally, the velocity vector analysis of concrete flow in the pump pipe was elucidated. The velocity gradient of the lubrication layer decreased with the increase of the distance from the pump pipe inlet. The velocity gradient of the concrete in the yield layer raised continuously. The flow velocity of concrete in the plug layer boosted with the thickness of the plug layer abated gradually. The concrete tended to be stable after flowing about 6 m in the horizontal pipe.
Source: openalex_inverted_index · Quality: baseline

Research context

OpenAlex topics: Innovations in Concrete and Construction Materials · Grouting, Rheology, and Soil Mechanics · Dam Engineering and Safety

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Key Laboratory of Urban Security and Disaster Engineering of Ministry of Education, Beijing Key Laboratory of Earthquake Engineering and Structural Retrofit, Faculty of Architecture, Civil and Transportation Engineering, Beijing University of Technology, Beijing, 100124, China.

Transportation Institute, Inner Mongolia University, Hohhot 010020, China

References (32)

Show source-provided references
1. 1) Cao, G. and Li, Z., (2017). “Numerical flow simulation of fresh concrete with viscous granular material model and smoothed particle hydrodynamics.” Cement and Concrete Research, 100, 263-274.10.1016/j.cemconres.2017.07.005 ↗
2. 2) Cao, G., Li, Z. and Guo, K., (2017). “Analytical study on the change of fluidity of fresh concrete containing mineral admixture with rest time.” Journal of Advanced Concrete Technology, 15(11), 713-723.10.3151/jact.15.713 ↗
3. 3) Cao, G., Li, Z. and Xu, Z., (2019). “A SPH simulation method for opening flow of fresh concrete considering boundary restraint.” Construction and Building Materials, 198, 379-389.10.1016/j.conbuildmat.2018.11.247 ↗
4. 4) Cao, G., Zhang, H., Tan, Y., Wang, J., Deng, R., Xiao, X. and Wu, B., (2015). “Study on the effect of coarse aggregate volume fraction on the flow behavior of fresh concrete via DEM.” Procedia Engineering, 102, 1820-1826.10.1016/j.proeng.2015.01.319 ↗
5. 5) Chen, L., Liu, G., Cheng, W. and Pan, G., (2016). “Pipe flow of pumping wet shotcrete based on lubrication layer.” Springerplus, 5, 945.10.1186/s40064-016-2633-3 ↗
6. 6) Chen, S., Zhang, C., Feng, Y., Sun, Q. and Jin, F., (2016). “Three-dimensional simulations of Bingham plastic flows with the multiple-relaxation-time lattice Boltzmann model.” Engineering Applications of Computational Fluid Mechanics, 10(1), 347-359.10.1080/19942060.2016.1169946 ↗
7. 7) Cui, W., Yan, W., Song, H. and Wu, X., (2018). “Blocking analysis of fresh self-compacting concrete based on the DEM.” Construction and Building Materials, 168, 412-421.10.1016/j.conbuildmat.2018.02.078 ↗
8. 8) El Cheikh, K., Remond, S., Khalil, N. and Aouad, G., (2017). “Numerical and experimental studies of aggregate blocking in mortar extrusion.” Construction and Building Materials, 145, 452-463.10.1016/j.conbuildmat.2017.04.032 ↗
9. 9) Feys, D., De Schutter, G., Khayat, K. and Verhoeven, R., (2016). “Changes in rheology of self-consolidating concrete induced by pumping.” Materials and Structures, 49(11), 4657-4677.10.1617/s11527-016-0815-7 ↗
10. 10) Hao, J., Jin, C., Li, Y., Wang, Z., Liu, J. and Li, H., (2021). “Simulation of motion behavior of concrete in pump pipe by DEM.” Advances in Civil Engineering, 2021, 3750589.10.1155/2021/3750589 ↗
11. 11) Jang, K., Kwon, S., Choi, M., Kim, Y., Park, C. and Shah, S., (2019). “Experimental observation on variation of rheological properties during concrete pumping.” International Journal of Concrete Structures and Materials, 12(1), 79.10.1186/s40069-018-0310-3 ↗
12. 12) Kaplan, D., Larrard, F. and Sedran, T., (2005). “Design of concrete pumping circuit.” ACI Materials Journal, 102(2), 110-117.10.14359/14304 ↗
13. 13) Karakurt, C., Celik, A., Yilmazer, C., Kiricci, V. and Ozyasar, E., (2018). “CFD simulations of self-compacting concrete with discrete phase modeling.” Construction and Building Materials, 186, 20-30.10.1016/j.conbuildmat.2018.07.106 ↗
14. 14) Kolarik, F., Patzak, B. and Zeman, J., (2018). “Computational homogenization of fresh concrete flow around reinforcing bars.” Computers and Structures, 207, 37-49.10.1016/j.compstruc.2017.07.027 ↗
15. 15) Krasnikovs, A., Kononova, O., Khabaz, A. and Viba, J., (2010). “Fiberconcrete non-linear fracture control through fresh concrete flow numerical simulation.” Journal of Vibroengineering, 12(2), 149-160.
16. 16) Kwon, S., Jang, K., Kim, J. and Shah, S., (2016). “State of the art on prediction of concrete pumping.” International Journal of Concrete Structures and Materials, 10(3), 75-85.10.1007/s40069-016-0150-y ↗
17. 17) Kwon, S., Park, C., Jeong, J., Jo, S. and Lee, S., (2013). “Prediction of concrete pumping: Part i-development of new tribometer for analysis of lubricating layer.” ACI Materials Journal, 110(6), 647-655.10.14359/51686332 ↗
18. 18) Le, H., Kadri, E., Aggoun, S., Vierendeels, J., Troch, P. and De Schutter, G., (2015). “Effect of lubrication layer on velocity profile of concrete in a pumping pipe.” Materials and Structures, 48(12), 3991-4003.10.1617/s11527-014-0458-5 ↗
19. 19) Li, H., Sun, D., Wang, Z., Huang, F., Yang, Z. and Zhang, Y., (2020). “A review on the pumping behavior of modern concrete.” Journal of Advanced Concrete Technology, 18(6), 352-363.10.3151/jact.18.352 ↗
20. 20) Li, Y., Hao, J., Jin, C., Wang, Z. and Liu, J., (2021a). “Simulation of the flowability of fresh concrete by Discrete Element Method.” Frontiers in Materials, 7, 603154.10.3389/fmats.2020.603154 ↗
21. 21) Li, Y., Hao, J., Wang, Z., Guan, Z., Liu, J. and Jin, C., (2021b). “Influence of ultra-high-rise pumping on microstructure and multi-scale mechanical properties of concrete based on X-ray CT and 3D mesoscopic numerical simulation.” Construction and Building Materials, 267, 120980.10.1016/j.conbuildmat.2020.120980 ↗
22. 22) Li, Y., Mu, J., Wang, Z., Liu, Y. and Du, H., (2021c). “Numerical simulation on slump test of fresh concrete based on lattice Boltzmann method.” Cement and Concrete Composites, 122, 104136.10.1016/j.cemconcomp.2021.104136 ↗
23. 23) Mechtcherine, V. and Shyshko, S., (2015). “Simulating the behaviour of fresh concrete with the Distinct Element Method - Deriving model parameters related to the yield stress.” Cement and Concrete Composites, 55, 81-90.10.1016/j.cemconcomp.2014.08.004 ↗
24. 24) Nerella, V. N. and Mechtcherine, V., (2018). “Virtual sliding pipe rheometer for estimating pumpability of concrete.” Construction and Building Materials, 170, 366-377.10.1016/j.conbuildmat.2018.03.003 ↗
25. 25) Rahul, A., Santhanam, M., Meena, H. and Ghani, Z., (2019). “3D printable concrete: Mixture design and test methods.” Cement and Concrete Composites, 97, 13-23.10.1016/j.cemconcomp.2018.12.014 ↗
26. 26) Secrieru, E., Cotardo, D., Mechtcherine, V., Lohaus, L., Schrofl, C. and Begemann, C., (2018a). “Changes in concrete properties during pumping and formation of lubricating material under pressure.” Cement and Concrete Research, 108, 129-139.10.1016/j.cemconres.2018.03.018 ↗
27. 27) Secrieru, E., Khodor, J., Schrofl, C. and Mechtcherine, V., (2018b). “Formation of lubricating layer and flow type during pumping of cement-based materials.” Construction and Building Materials, 178, 507-517.10.1016/j.conbuildmat.2018.05.118 ↗
28. 28) Secrieru, E., Mohamed, W., Fataei, S. and Mechtcherine, V., (2019). “Assessment and prediction of concrete flow and pumping pressure in pipeline.” Cement and Concrete Composites, 107, 103495.10.1016/j.cemconcomp.2019.103495 ↗
29. 29) Tay, Y., Qian, Y. and Tan, M., (2019). “Printability region for 3D concrete printing using slump and slump flow test.” Composites Part B: Engineering, 174, 106968.10.1016/j.compositesb.2019.106968 ↗
30. 30) Thanh, H., Jianchun, L. and Zhang, Y., (2019). “Numerical simulation of self-consolidating engineered cementitious composite flow with the V-funnel and U-box.” Construction and Building Materials, 236, 117467.10.1016/j.conbuildmat.2019.117467 ↗
31. 31) Tichko, S., Van De Maele, J., De Schutter, G., Vierendeels, J., Verhoeven, R. and Troch, P., (2014). “Numerical simulation of formwork pressure while pumping self-compacting concrete bottom-up.” Engineering Structures, 70(3), 218-233.10.1016/j.engstruct.2014.04.008 ↗
32. 32) Wallevik, J. and Wallevik, O., (2019). “Concrete mixing truck as a rheometer.” Cement and Concrete Research, 127. 105930.10.1016/j.cemconres.2019.105930 ↗