journal article·2024-07-24Open access

Cold-sintered Carbonated Concrete Waste Fines: A Calcium Carbonate Concrete Block

Ippei Maruyama, Ngoc Kien Bui, Amr Meawad, Ryo Kurihara, Yuji Mitani, Hikotsugu Hyodo, Manabu Kanematsu, Takafumi Noguchi

Abstract

Cementitious materials generally have large carbon footprints because of the high CO2 emitted during Portland cement production. This is because limestone is used as an essential CaO resource, and its decomposition by calcination emits CO2. From this perspective, the concrete in urban buildings can be considered an urban mine of CaO resources. In this study, we propose obtaining a solidified product by crushing all the waste concrete, carbonating it, pressurizing it with a calcium bicarbonate solution, and drying it. The experimental results show that the bicarbonate solution, high-temperature conditions, and extended loading period produce a higher strength. In addition, neck growth at the contact surfaces of the carbonated concrete fines was confirmed using scanning electron microscopy. Consequently, the proposed method indicates that the hardening mechanism is the cold sintering of calcium carbonate on the surface of fine-carbonated concrete particles. This method allows the developed blocks to be used semi-permanently with relatively low energy consumption through repeated crushing and re-pressurization.
Source: openalex_inverted_index · Quality: baseline

Research context

OpenAlex topics: Concrete and Cement Materials Research · Magnesium Oxide Properties and Applications · Concrete Properties and Behavior

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Department of Architecture, The University of Tokyo, Tokyo, Japan.

Central Research Laboratory, Taiheiyo Cement Corporation, Chiba, Japan.

Faculty of Science and Technology, Tokyo University of Science, Chiba, Japan.

References (47)

Show source-provided references
1. 1) Bouville, F. and Studart, A. R., (2017). “Geologically-inspired strong bulk ceramics made with water at room temperature.” Nature Communications, 8, 14655.10.1038/ncomms14655 ↗
2. 2) Briscoe, B. J. and Rough, S. L., (1998). “The effects of wall friction in powder compaction.” Colloids and Surfaces A: Physicochemical and Engineering Aspects, 137(1-3), 103-116.10.1016/S0927-7757(97)00210-0 ↗
3. 3) Bui, N. K., Kurihara, R., Kanematsu, M., Hyodo, H., Noguchi, T. and Maruyama, I., (2024). “Effect of temperature on binding process of calcium carbonate concrete through aragonite crystals precipitation.” Composites Part B: Engineering, 283, 111625.10.1016/j.compositesb.2024.111625 ↗
4. 4) Bui, N. K., Kurihara, R., Kotaka, W., Hyodo, H., Takano, M., Kanematsu, M., Noguchi, T. and Maruyama, I., (2022). “Effects of particle size distribution on the performance of calcium carbonate concrete.” Journal of Advanced Concrete Technology, 20(11), 691-702.10.3151/jact.20.691 ↗
5. 5) Cabinet Office, (2023). “White paper on aging society, 2023 (Summary version) [online].” Tokyo: The Cabinet Office of Japan. Available from: < https://www8.cao.go.jp/kourei/whitepaper/w-2023/html/gaiyou/index.html >. (in Japanese)
6. 6) CEMBUREAU, (2020). “Cementing the European green deal: Reaching climate neutrality along the cement and concrete value chain by 2050.” The European Cement Association (CEMBUREAU).
7. 7) Cement Association of Japan, (2022). “Long-term vision of the cement industry to achieve carbon neutrality.” Tokyo: Cement Association of Japan. (in Japanese)
8. 8) De Silva, P., Bucea, L., Sirivivatnanon, V. and Moorehead, D. R., (2007). “Carbonate binders by “cold sintering” of calcium carbonate.” Journal of Materials Science, 42(16), 6792-6797.10.1007/s10853-006-1428-2 ↗
9. 9) Durney, D. W., (1978). “Early theories and hypotheses on pressure-solution-redeposition.” Geology, 6(6), 369-372.10.1130/0091-7613(1978)6<369:ETAHOP>2.0.CO;2 ↗
10. 10) Feldman, R. F. and Sereda, P. J., (1968). “A model for hydrated Portland cement paste as deduced from sorption-length change and mechanical properties.” Matériaux et Construction, 1(6), 509-520.10.1007/BF02473639 ↗
11. 11) Friedman, G. M., (1964). “Early diagenesis and lithification in carbonate sediments.” Journal of Sedimentary Research, 34(4), 777-813.10.1306/74D71195-2B21-11D7-8648000102C1865D ↗
12. 12) Gartner, E. M., (1997). “A proposed mechanism for the growth of C-S-H during the hydration of tricalcium silicate.” Cement and Concrete Research, 27(5), 665-672.10.1016/S0008-8846(97)00049-5 ↗
13. 13) Gartner, E. M., Maruyama, I. and Chen, J., (2017). “A new model for the C-S-H phase formed during the hydration of Portland cements.” Cement and Concrete Research, 97, 95-106.10.1016/j.cemconres.2017.03.001 ↗
14. 14) Grasso, S., Biesuz, M., Zoli, L., Taveri, G., Duff, A. I., Ke, D., Jiang, A. and Reece, M. J., (2020). “A review of cold sintering processes.” Advances in Applied Ceramics, 119(3), 115-143.10.1080/17436753.2019.1706825 ↗
15. 15) Hosoi, K., Hashida, T., Takahashi, H., Yamasaki, N. and Korenaga, T., (1996). “Low temperature solidification of calcium carbonate through vaterite-calcite wet transformation.” Journal of Materials Science Letters, 15(9), 812-814.10.1007/BF00274614 ↗
16. 16) Hosoi, K., Hashida, T., Takahashi, H., Yamasaki, N. and Korenaga, T., (1997). “Solidification behaviour of calcium carbonate via aragonite-calcite wet transformation with hydrothermal hot pressing.” Journal of Materials Science Letters, 16(5), 382-385.10.1023/A:1018506714049 ↗
17. 17) Kaliyavaradhan, S. K. and Ling, T.-C., (2017). “Potential of CO2 sequestration through construction and demolition (C&D) waste - An overview.” Journal of CO2 Utilization, 20, 234-242.10.1016/j.jcou.2017.05.014 ↗
18. 18) Kang, S.-J. L., (2010). “Liquid phase sintering.” In: Z. Z. Fang, Ed. Sintering of Advanced Materials. Sawston, Cambridge: Woodhead Publishing, 110-129.10.1533/9781845699949.1.110 ↗
19. 19) Liu, L., Ha, J., Hashida, T. and Teramura, S., (2001). “Development of a CO2 solidification method for recycling autoclaved lightweight concrete waste.” Journal of Materials Science Letters, 20(19), 1791-1794.10.1023/A:1012591318077 ↗
20. 20) Maria, J.-P., Kang, X., Floyd, R. D., Dickey, E. C., Guo, H., Guo, J., Baker, A., Funihashi, S. and Randall, C. A., (2017). “Cold sintering: Current status and prospects.” Journal of Materials Research, 32(17), 3205-3218.10.1557/jmr.2017.262 ↗
21. 21) Maruyama, I. and Igarashi, G., (2014). “Cement reaction and resultant physical properties of cement paste.” Journal of Advanced Concrete Technology, 12(6), 200-213.10.3151/jact.12.200 ↗
22. 22) Maruyama, I., Kotaka, W., Kien, B. N., Kurihara, R., Kanematsu, M., Hyodo, H., Hirao, H., Kitagaki, R., Tamura, M., Tsujino, M. and Noguchi, T., (2021). “A new concept of calcium carbonate concrete using demolished concrete and CO2.” Journal of Advanced Concrete Technology, 19(10), 1052-1060.10.3151/jact.19.1052 ↗
23. 23) Maruyama, I., Noritake, K., Hosoi, Y. and Takahashi, H., (2024). “Development of a large-scale thermogravimetry and gas analyzer for determining carbon in concrete.” Journal of Advanced Concrete Technology, 22(6), 383-390.10.3151/jact.22.383 ↗
24. 24) MLIT, (2023). “White paper on land, infrastructure, transport and tourism in Japan, 2023 [online].” Tokyo: Ministry of Land, Infrastructure, Transport and Tourism of Japan. Available from: < https://www.mlit.go.jp/statistics/file000004.html >. (in Japanese)
25. 25) OECD/IEA, (2009). “Cement technology roadmap: Carbon emissions reductions up to 2050.” Paris: OECD Publishing.
26. 26) Plassard, C., Lesniewska, E., Pochard, I. and Nonat, A., (2005). “Nanoscale experimental investigation of particle interactions at the origin of the cohesion of cement.” Langmuir, 21(16), 7263-7270.10.1021/la050440+ ↗
27. 27) Pokrovsky, O. S., Golubev, S. V. and Schott, J., (2005). “Dissolution kinetics of calcite, dolomite and magnesite at 25°C and 0 to 50 atm pCO2.” Chemical Geology, 217(3-4), 239-255.10.1016/j.chemgeo.2004.12.012 ↗
28. 28) Portland Cement Association, (2021). “Roadmap to carbon neutrality: A more sustainable world is shaped by concrete.” Washington DC: Portland Cement Association.
29. 29) Renton, J., Heald, M. and Cecil, C. B., (1969). “Experimental investigation of pressure solution of quartz.” Journal of Sedimentary Research, 39(3), 1107-1117.10.1306/74D71DA2-2B21-11D7-8648000102C1865D ↗
30. 30) Roy, D. M. and Gouda, G. R., (1973). “High strength generation in cement pastes.” Cement and Concrete Research, 3(6), 807-820.10.1016/0008-8846(73)90013-6 ↗
31. 31) Saeki, N., Cheng, L., Kurihara, R., Ohkubo, T., Teramoto, A., Suda, Y., Kitagaki, R. and Maruyama, I., (2024). “Natural carbonation process in cement paste particles in different relative humidities.” Cement and Concrete Composites, 146, 105400.10.1016/j.cemconcomp.2023.105400 ↗
32. 32) Scrivener, K. L., John, V. M. and Gartner, E. M., (2018). “Eco-efficient cements: Potential economically viable solutions for a low-CO2 cement-based materials industry.” Cement and Concrete Research, 114, 2-26.10.1016/j.cemconres.2018.03.015 ↗
33. 33) Shimizu, I., (1995). “Kinetics of pressure solution creep in quartz: Theoretical considerations.” Tectonophysics, 245(3-4), 121-134.10.1016/0040-1951(94)00230-7 ↗
34. 34) Spray, J. G., (2016). “Lithification mechanisms for planetary regoliths: The glue that binds.” Annual Review of Earth and Planetary Sciences, 44(1), 139-174.10.1146/annurev-earth-060115-012203 ↗
35. 35) Sugita, T., (2007). “Current issues of the Japanese limestone mining industry for sustainable development.” Journal of the Society of Inorganic Materials, Japan, 14(329), 226-231. (in Japanese)
36. 36) Tada, R., Maliva, R. and Siever, R., (1987). “A new mechanism for pressure solution in porous quartzose sandstone.” Geochimica et Cosmochimica Acta, 51(9), 2295-2301.10.1016/0016-7037(87)90282-1 ↗
37. 37) Takahashi, H., Maruyama, I., Ohkubo, T., Kitagaki, R., Suda, Y., Teramoto, A., Haga, K. and Nagase, T., (2023). “Error factors in quantifying inorganic carbonate CO2 in concrete materials.” Journal of Advanced Concrete Technology, 21(10), 789-802.10.3151/jact.21.789 ↗
38. 38) Taylor, H. F. W., (1986). “Proposed structure for calcium silicate hydrate gel.” Journal of the American Ceramic Society, 69(6), 464-467.10.1111/j.1151-2916.1986.tb07446.x ↗
39. 39) Taylor, H. F. W., (1997). “Cement chemistry.” 2nd ed. London: Thomas Telford Publishing Services Ltd.10.1680/cc.25929 ↗
40. 40) Wang, Z., Aili, A., Minami, M. and Maruyama, I., (2023). “Verification method of direct air capture by cementitious material using carbon isotopes.” Journal of Advanced Concrete Technology, 21(11), 934-940.10.3151/jact.21.934 ↗
41. 41) Xuan, D., Zhan, B. and Poon, C. S., (2016). “Development of a new generation of eco-friendly concrete blocks by accelerated mineral carbonation.” Journal of Cleaner Production, 133, 1235-1241.10.1016/j.jclepro.2016.06.062 ↗
42. 42) Yamasaki, N. and Weiping, T., (1993). “Hydrothermal hot-pressing of calcium carbonate with sea water.” Journal of Materials Science Letters, 12(7), 516-519.10.1007/BF00452814 ↗
43. 43) Yamasaki, N., Weiping, T. and Ke, J., (1992). “Low-temperature sintering of calcium carbonate by a hydrothermal hot-pressing technique.” Journal of Materials Science Letters, 11(13), 934-936.10.1007/BF00729099 ↗
44. 44) Yamasaki, N., Weiping, T., Lei, H. and Hosoi, K., (1995). “Solidification of aragonite-type CaCO3 powder containing chitosan with acetic acid by hydrothermal hot pressing.” Journal of Materials Science Letters, 14(24), 1751-1753.10.1007/BF00270997 ↗
45. 45) Zajac, M., Maruyama, I., Iizuka, A. and Skibsted, J., (2023). “Enforced carbonation of cementitious materials.” Cement and Concrete Research, 174, 107285.10.1016/j.cemconres.2023.107285 ↗
46. 46) Zhan, B. J., Poon, C. and Shi, C., (2013). “CO2 curing for improving the properties of concrete blocks containing recycled aggregates.” Cement and Concrete Composites, 42, 1-8.10.1016/j.cemconcomp.2013.04.013 ↗
47. 47) Zhan, B. J., Xuan, D. X., Poon, C. S. and Shi, C. J., (2016). “Effect of curing parameters on CO2 curing of concrete blocks containing recycled aggregates.” Cement and Concrete Composites, 71, 122-130.10.1016/j.cemconcomp.2016.05.002 ↗