journal article·2021-12Open access

Influence of Al2O3 content on mechanical properties of silica-based ceramic cores prepared by stereolithography

Wen Zheng, Jia-Min Wu, Shuang Chen, Chang-Shun Wang, Chun-Lei Liu, Shuai-Bin Hua, Kang-Bo Yu, Jie Zhang, Jing-Xian Zhang, Yu-Sheng Shi

Journal of Advanced Ceramics· Volume 10· Issue 6

Abstract

Abstract Silica ceramic cores have played an important part in the manufacture of hollow blades due to their excellent chemical stability and moderate high-temperature mechanical properties. In this study, silica-based ceramics were prepared with Al 2 O 3 addition by stereolithography, and the influence of Al 2 O 3 content on mechanical properties of the silica-based ceramics was investigated. The Al 2 O 3 in silica-based ceramics can improve the mechanical properties by playing a role as a seed for the crystallization of fused silica into cristobalite. As a result, with the increase of Al 2 O 3 content, the linear shrinkage of the silica-based ceramics first decreased and then increased, while the room-temperature flexural strength and the high-temperature flexural strength first increased and then decreased. As the Al 2 O 3 content increased to 1.0 vol%, the linear shrinkage was reduced to 1.64% because of the blocked viscous flow caused by Al 2 O 3 . Meanwhile, the room-temperature flexural strength and the high-temperature flexural strength were improved to 20.38 and 21.43 MPa with 1.0 vol% Al 2 O 3 , respectively, due to the increased α-cristobalite and β-cristobalite content. Therefore, using the optimal content of Al 2 O 3 in silica-based ceramics can provide excellent mechanical properties, which are suitable for the application of ceramic cores in the manufacturing of hollow blades.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Additive Manufacturing and 3D Printing Technologies · Bone Tissue Engineering Materials · Innovations in Concrete and Construction Materials

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (43)

Show source-provided references
1. Zhong JW, Xu QY. High-temperature mechanical behaviors of SiO2-based ceramic core for directional solidification of turbine blades. Materials 2020, 13: 4579.10.3390/ma13204579 ↗
2. Bae CJ, Kim D, Halloran JW. Mechanical and kinetic studies on the refractory fused silica of integrally cored ceramic mold fabricated by additive manufacturing. J Eur Ceram Soc 2019, 39: 618–623.10.1016/j.jeurceramsoc.2018.09.013 ↗
3. Huseby IC, Borom MP, Greskovich CD. High temperature characterization of silica-base cores for superalloys. Am Ceram Soc Bull 1979, 58: 448–452.
4. Kim YH, Yeo JG, Lee JS, et al. Influence of silicon carbide as a mineralizer on mechanical and thermal properties of silica-based ceramic cores. Ceram Int 2016, 42: 14738–14742.10.1016/j.ceramint.2016.06.100 ↗
5. Kim YH, Yeo JG, Choi SC. Shrinkage and flexural strength improvement of silica-based composites for ceramic cores by colloidal alumina infiltration. Ceram Int 2016, 42: 8878–8883.10.1016/j.ceramint.2016.02.137 ↗
6. Chen X, Zheng WL, Zhang J, et al. Enhanced thermal properties of silica-based ceramic cores prepared by coating alumina/mullite on the surface of fused silica powders. Ceram Int 2020, 46: 11819–11827.10.1016/j.ceramint.2020.01.216 ↗
7. He X, Ding YC, Lei ZP, et al. 3D printing of continuous fiber-reinforced thermoset composites. Addit Manuf 2021, 40: 101921.
8. Chen ZW, Li ZY, Li JJ, et al. 3D printing of ceramics: A review. J Eur Ceram Soc 2019, 39: 661–687.10.1016/j.jeurceramsoc.2018.11.013 ↗
9. Chen Z, Sun XH, Shang YP, et al. Dense ceramics with complex shape fabricated by 3D printing: A review. J Adv Ceram 2021, 10: 195–218.10.1007/s40145-020-0444-z ↗
10. Li H, Liu YS, Liu YS, et al. Effect of sintering temperature in argon atmosphere on microstructure and properties of 3D printed alumina ceramic cores. J Adv Ceram 2020, 9: 220–231.10.1007/s40145-020-0362-0 ↗
11. Liu SS, Li M, Wu JM, et al. Preparation of high-porosity Al2O3 ceramic foams via selective laser sintering of Al2O3 poly-hollow microspheres. Ceram Int 2020, 46: 4240–4247.10.1016/j.ceramint.2019.10.144 ↗
12. Yao YX, Qin W, Xing BH, et al. High performance hydroxyapatite ceramics and a triply periodic minimum surface structure fabricated by digital light processing 3D printing. J Adv Ceram 2021, 10: 39–48.10.1007/s40145-020-0415-4 ↗
13. Feng CW, Zhang KQ, He RJ, et al. Additive manufacturing of hydroxyapatite bioceramic scaffolds: Dispersion, digital light processing, sintering, mechanical properties, and biocompatibility. J Adv Ceram 2020, 9: 360–373.10.1007/s40145-020-0375-8 ↗
14. Ding GJ, He RJ, Zhang KQ, et al. Stereolithography 3D printing of SiC ceramic with potential for lightweight optical mirror. Ceram Int 2020, 46: 18785–18790.10.1016/j.ceramint.2020.04.196 ↗
15. Grigoryan B, Sazer DW, Avila A, et al. Development, characterization, and applications of multi-material stereolithography bioprinting. Sci Rep 2021, 11: 3171.10.1038/s41598-021-82102-w ↗
16. Chen F, Zhu H, Wu JM, et al. Preparation and biological evaluation of ZrO2 all-ceramic teeth by DLP technology. Ceram Int 2020, 46: 11268–11274.10.1016/j.ceramint.2020.01.152 ↗
17. Kozlov DA, Tikhonova SA, Evdokimov PV, et al. Stereolithography 3D printing from suspensions containing titanium dioxide. Russ J Inorg Chem 2020, 65: 1958–1964.10.1134/S0036023620120098 ↗
18. Li H, Hu KH, Liu YS, et al. Improved mechanical properties of silica ceramic cores prepared by 3D printing and sintering processes. Scripta Mater 2021, 194: 113665.10.1016/j.scriptamat.2020.113665 ↗
19. Kotz F, Arnold K, Bauer W, et al. Three-dimensional printing of transparent fused silica glass. Nature 2017, 544: 337–339.10.1038/nature22061 ↗
20. Cai P, Guo L, Wang H, et al. Effects of slurry mixing methods and solid loading on 3D printed silica glass parts based on DLP stereolithography. Ceram Int 2020, 46: 16833–16841.10.1016/j.ceramint.2020.03.260 ↗
21. Liu C, Qian B, Liu XF, et al. Additive manufacturing of silica glass using laser stereolithography with a top-down approach and fast debinding. RSC Adv 2018, 8: 16344–16348.10.1039/C8RA02428F ↗
22. Ji SH, Kim DS, Park MS, et al. Sintering process optimization for 3YSZ ceramic 3D-printed objects manufactured by stereolithography. Nanomaterials 2021, 11: 192.10.3390/nano11010192 ↗
23. Mukhtarkhanov M, Perveen A, Talamona D. Application of stereolithography based 3D printing technology in investment casting. Micromachines 2020, 11: 946.10.3390/mi11100946 ↗
24. Manière C, Kerbart G, Harnois C, et al. Modeling sintering anisotropy in ceramic stereolithography of silica. Acta Mater 2020, 182: 163–171.10.1016/j.actamat.2019.10.032 ↗
25. Liu J, Wang QH, Li YW, et al. Inhibiting crystallization of fused silica ceramic at high temperature with addition of α-Si3N4. Ceram Int 2021, 47: 11394–11404.10.1016/j.ceramint.2020.12.266 ↗
26. Wang YY, Li L, Wang ZY, et al. Fabrication of dense silica ceramics through a stereo lithography-based additive manufacturing. Solid State Phenom 2018, 281: 456–462.10.4028/www.scientific.net/SSP.281.456 ↗
27. Niu SX, Xu XQ, Li X, et al. Enhanced properties of silica-based ceramic cores by controlled particle sizes of cristobalite seeds. Adv Appl Ceram 2019, 118: 403–408.10.1080/17436753.2019.1631636 ↗
28. Wang JC. A novel fabrication method of high strength alumina ceramic parts based on solvent-based slurry stereolithography and sintering. Int J Precis Eng Manuf 2013, 14: 485–491.10.1007/s12541-013-0065-3 ↗
29. An GS, Choi SW, Kim YH, et al. Effective infiltration with polyethyleneimine-grafted colloidal alumina particles for silica-based ceramic cores. J Ceram Soc Jpn 2017, 125: 95–99.10.2109/jcersj2.16197 ↗
30. Goswami A, Ankit K, Balashanmugam N, et al. Optimization of rheological properties of photopolymerizable alumina suspensions for ceramic microstereolithography. Ceram Int 2014, 40: 3655–3665.10.1016/j.ceramint.2013.09.059 ↗
31. Zhang S, Sha N, Zhao Z. Surface modification of α-Al2O3 with dicarboxylic acids for the preparation of UV-curable ceramic suspensions. J Eur Ceram Soc 2017, 37: 1607–1616.10.1016/j.jeurceramsoc.2016.12.013 ↗
32. Chen X, Liu CY, Zheng WL, et al. High strength silica-based ceramics material for investment casting applications: Effects of adding nanosized alumina coatings. Ceram Int 2020, 46: 196–203.10.1016/j.ceramint.2019.08.248 ↗
33. Kazemi A, Faghihi-Sani MA, Alizadeh HR. Investigation on cristobalite crystallization in silica-based ceramic cores for investment casting. J Eur Ceram Soc 2013, 33: 3397–3402.10.1016/j.jeurceramsoc.2013.06.025 ↗
34. Huang LP, Duffrène L, Kieffer J. Structural transitions in silica glass: Thermo-mechanical anomalies and polyamorphism. J Non-Cryst Solids 2004, 349: 1–9.10.1016/j.jnoncrysol.2004.08.252 ↗
35. Sacks MD, Bozkurt N, Scheiffele GW. Fabrication of mullite and mullite-matrix composites by transient viscous sintering of composite powders. J Am Ceram Soc 1991, 74: 2428–2437.10.1111/j.1151-2916.1991.tb06780.x ↗
36. Duan WJ, Yang ZH, Cai DL, et al. Effect of sintering temperature on microstructure and mechanical properties of boron nitride whisker reinforced fused silica composites. Ceram Int 2020, 46: 5132–5140.10.1016/j.ceramint.2019.10.257 ↗
37. Kazemi A, Faghihi-Sani MA, Nayyeri MJ, et al. Effect of zircon content on chemical and mechanical behavior of silica-based ceramic cores. Ceram Int 2014, 40: 1093–1098.10.1016/j.ceramint.2013.06.108 ↗
38. Breneman RC, Halloran JW. Effect of cristobalite on the strength of sintered fused silica above and below the cristobalite transformation. J Am Ceram Soc 2015, 98: 1611–1617.10.1111/jace.13505 ↗
39. Peacor DR. High-temperature single-crystal study of the cristobalite inversion. Zeitschrift Für Kristallographie 1973, 138: 274–298.10.1524/zkri.1973.138.138.274 ↗
40. Xia GB, He L, Yang DA. Preparation and characterization of CaO-Al2O3-SiO2 glass/fused silica composites for LTCC application. J Alloys Compd 2012, 531: 70–76.10.1016/j.jallcom.2012.04.004 ↗
41. Yang ZG, Zhao ZJ, Yu JB, et al. Preparation of silica ceramic cores by the preceramic pyrolysis technology using silicone resin as precursor and binder. Mater Chem Phys 2019, 223: 676–682.10.1016/j.matchemphys.2018.11.039 ↗
42. Bae CJ. Integrally cored ceramic investment casting mold fabricated by ceramic stereolithography. Ph.D. Thesis. Ann Arbor, USA: University of Michigan, Ann Arbor, 2008.
43. Beeley PR, Smart RF. Investment Casting. London, UK: Cambridge University Press, 1995.