Effect of phosphate surface pretreatment on corrosion resistance and adhesion of PI coating on Mg-5 wt.% Sn alloy

In this study, phosphate surface pretreatment (PSPT) and poly[pyromellitic dianhydride-co-4,4ʹ-oxydianiline] polyimide (PMDA-ODA PI) coating were used to provide corrosion protection for Mg-5 wt.% Sn alloy. PSPT enhanced the adhesion of PI coating by mechanical interlocking and chemical anchoring. Surface roughness was increased and provided stronger mechanical interlocking. Phosphates were formed on the alloy surface to act as anchor groups. Energy dispersive X-ray spectrometer and X-ray photoelectron spectroscopy results indicated that bonds formed between anchor groups and PI coating. The bonds provided chemical anchoring and enhanced the adhesion of PI coating. The increase of corrosion resistance of PI coating on Mg-5 wt.% Sn alloy (Ecorr = −0.86 V/SCE, µA cm−2 and corrosion rate far less than showed the bonds were stable enough to stand the attack of electrolyte and inhibit the electrochemical reaction at the interface.