journal article·2024-06Open access

High-resolution 3D printable inks based on functional polymeric ionic liquids for applications in carbon dioxide valorization

Simone Marchetti, Cristopher Tinajero, Gianluca Palmara, Eduardo García-Verdugo, Ignazio Roppolo, Marcileia Zanatta, Victor Sans

Abstract

This study investigates the use of epoxy-functionalized acrylate-based 3D printable ink for creating high-resolution functionalized devices, exploring the possibility to further functionalize those for chemical engineering applications. In fact, the control of the epoxy-functionalized surface enables the formation of active surfaces, and this study employs supported Ionic Liquids with catalytic properties as a proof of concept. Ionic liquids (ILs) and polymeric derivatives represent a promising path to generate multifunctional complex 3D structures, playing advanced roles in multiple applications. The fine-tuning of the functionalization methodology and formulation enhances the resolution of acrylate-based resins, allowing the production of highly detailed structures that can significantly boost catalytic efficiency. Through a comparison with commercial resins, the developed formulation demonstrates superior resolution capabilities, positioning it as an effective alternative for use in vat photopolymerization technologies. Additionally, controlling the level of functionalization and accessibility of the ILs' active sites through the control of the surface area of the reactor has led to improved process performance in terms of yield and space-time yield (STY) in the CO2 cycloaddition to epoxide reaction.
Source: openalex_inverted_index · Quality: baseline

Research context

OpenAlex topics: Carbon dioxide utilization in catalysis · Catalysis and Oxidation Reactions · Innovative Microfluidic and Catalytic Techniques Innovation

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (36)

Show source-provided references
1. I. Roppolo, M. Caprioli, C.F. Pirri, S. Magdassi, 3D Printing of Self-Healing Materials, Advanced Materials n/a(n/a) 2305537.
2. Soft Mechanosensing via 3D Printing: A review10.1002/aisy.202200373 ↗
3. Additive manufacturing (3D printing): a review of materials, methods, applications and challenges10.1016/j.compositesb.2018.02.012 ↗
4. Current and emerging trends in polymeric 3D printed microfluidic devices
5. Vat photopolymerization-based 3D printing of polymer nanocomposites: current trends and applications10.1039/D2RA06522C ↗
6. Three-dimensional printing of liquid crystal elastomers and their applications10.1021/acsapm.1c01598 ↗
7. Functional dyes in polymeric 3D printing: applications and perspectives10.1021/acsmaterialslett.0c00455 ↗
8. Ionic liquid-assisted 3d printing of self-polarized β-PVDF for flexible piezoelectric energy harvesting10.1021/acsami.1c03226 ↗
9. Advanced formulations based on poly(ionic liquid) materials for additive manufacturing10.3390/polym14235121 ↗
10. Ionic liquids for 3D printing: Fabrication, properties, applications
11. Study on the Printability through Digital Light Processing Technique of Ionic Liquids for CO2 Capture10.3390/polym11121932 ↗
12. Materials for Direct Air Capture and Integrated CO2 Conversion: Advancement, Challenges, and Prospects10.1021/acsmaterialsau.3c00061 ↗
13. Gas–liquid mass transfer in a falling film microreactor: effect of reactor orientation on liquid-side mass transfer coefficient10.1016/j.ces.2016.08.002 ↗
14. A.A.H. Laporte, T.M. Masson, S.D.A. Zondag, T. Noël, Multiphasic Continuous-Flow Reactors for Handling Gaseous Reagents in Organic Synthesis: Enhancing Efficiency and Safety in Chemical Processes, Angewandte Chemie International Edition n/a(n/a) e202316108.
15. Synthesis of cyclic carbonates from CO2 cycloaddition to bio-based epoxides and glycerol: an overview of recent development10.1039/D3RA03028H ↗
16. Chemical reaction engineering, process design and scale-up issues at the frontier of synthesis: Flow chemistry10.1016/j.cej.2016.02.119 ↗
17. A field guide to flow chemistry for synthetic organic chemists10.1039/D3SC00992K ↗
18. Intensified continuous flow process for the scalable production of bio-based glycerol carbonate**
19. Multifunctional Polymers Based on Ionic Liquid and Rose Bengal Fragments for the Conversion of CO2 to Carbonates10.1021/acssuschemeng.0c08388 ↗
20. Mesoporous Melamine-Formaldehyde Resins as Efficient Heterogeneous Catalysts for Continuous Synthesis of Cyclic Carbonates from Epoxides and Gaseous CO210.1021/acssuschemeng.0c03123 ↗
21. A highly active polymer-supported catalyst for asymmetric robinson annulations in continuous flow10.1021/acscatal.6b03286 ↗
22. Coconut shell activated carbon tethered ionic liquids for continuous cycloaddition of CO2 to epichlorohydrin in packed bed reactor10.1016/j.catcom.2015.05.004 ↗
23. Continuous flow synthesis of propylene carbonate using DBU-based ionic liquid in a packed bed reactor10.1016/j.jcou.2021.101723 ↗
24. Diethylene Glycol/NaBr Catalyzed CO2 insertion into terminal epoxides: from batch to continuous flow10.1002/cctc.202002010 ↗
25. Efficient fixation of CO2 into propylene carbonate with [BMIM]Br in a continuous-flow microreaction system10.1016/j.gee.2020.04.016 ↗
26. Organocatalytic and Halide-Free Synthesis of Glycerol Carbonate under Continuous Flow10.1021/acssuschemeng.1c01060 ↗
27. Kinetic investigations of styrene carbonate synthesis from styrene oxide and CO2 using a continuous flow tube-in-tube gas-liquid reactor10.1016/j.jcou.2018.02.001 ↗
28. Multifunctional polymers based on ionic liquid and rose bengal fragments for the conversion of CO2to carbonates10.1021/acssuschemeng.0c08388 ↗
29. Highly efficient conversion of CO2 to cyclic carbonates with a binary catalyst system in a microreactor: intensification of “electrophile–nucleophile” synergistic effect10.1039/C8RA07236A ↗
30. Poly(ionic liquid)-based aerogels for continuous-flow CO2 upcycling10.1016/j.jcou.2024.102771 ↗
31. 3D printing in chemical engineering and catalytic technology: structured catalysts, mixers and reactors10.1039/C7CS00631D ↗
32. Multi-step oxidative carboxylation of olefins with carbon dioxide by combining electrochemical and 3D-printed flow reactors10.1039/D3GC03360K ↗
33. Towards highly efficient continuous-flow catalytic carbon dioxide cycloadditions with additively manufactured reactors10.1039/D1GC04593H ↗
34. Ink material selection and optical design considerations in DLP 3D printing
35. Chemistry in light-induced 3D printing10.1007/s40828-022-00176-z ↗
36. Effects of ionic liquids and dual curing on vat photopolymerization process and properties of 3d-printed ionogels