Effectiveness of cryogenic treatment on cutting tool inserts: A review
Source abstract
Abstract
Tool life is one of the essential parameters in sustainable manufacturing. Strengthening the life of cutting tool is a critical aspect in minimizing manufacturing costs. Enhancement of tool life during machining can be achieved through cutting fluids, different heat treatment techniques, coatings etc. Once cutting fluids reach the end of their useful life, they are considered hazardous and non-environmentally friendly fluids. Cryogenic treatment, a sub-zero heat treatment is an environmentally sustainable alternative to traditional methods, which is employed to strengthen tool life, wear resistance of cutting inserts, dimensional integrity and product quality. It is achieved through the conversion of residual austenite to martensite, carbide precipitation, eta-carbide formation, homogeneous crystal structure, improved thermal conductivity and decreased chemical degradation . The method of CT as well as the type of cutting tool have an impact on its performance. In recent years, several researches have experimented CT in order to optimize the parameters such as treatment temperature, soaking time, tempering temperature and tempering time for enhancing the performance of cutting tool. This review paper brings out the detailed study of different approaches followed in CT and their significant effect on microstructure of cutting tools. It specifically elaborates the influence of soaking time on micro-hardness, grain size, elemental composition, flank wear and tool life after CT. It has been identified as one of the most advantageous methods for cutting operations due to its ability to significantly increase tool life and surface quality through reduced tool wear via controlled CT of cutting tools at low temperatures.
Source: expertdata · Quality: candidate unverified · Source record ↗
Research context
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (100+)
Show source-provided references
1. Bhirud · 2016
2. Technical, economic and environmental review of the lubrication/cooling systems used in machining processes10.1016/j.proeng.2017.04.075 ↗
3. Sustainable milling of Ti–6Al–4V: a trade-off between energy efficiency, carbon emissions and machining characteristics under MQL and cryogenic environment10.1016/j.jclepro.2020.125374 ↗
4. Achieving machining effectiveness for AISI 1015 structural steel through coated inserts and grey-fuzzy coupled Taguchi optimization approach10.1007/s00158-020-02751-9 ↗
5. A review of cryogenic treatment on cutting tools10.1007/s00170-014-6755-x ↗
6. Technical performance of nano-layered CNC cutting tool inserts – an extensive review
7. The effects of cryogenic-treated carbide tools on tool wear and surface roughness of turning of Hastelloy C22 based on Taguchi method10.1007/s00170-015-7356-z ↗
8. Dry machining performance studies on TiAlSiN coated inserts in turning of AISI 420 martensitic stainless steel and multi-criteria decision making using Taguchi-DEAR approach
9. A frontier statistical approach towards online tool condition monitoring and optimization for dry turning operation of SAE 1015 steel10.24425/amm.2021.136396 ↗
10. Effect of deep cryogenic treatment on machinability and wear mechanism of TiAlN coated tools during dry turning10.1007/s12541-014-0384-z ↗
11. Comparison between sustainable cryogenic techniques and nano-MQL cooling mode in turning of nickel-based alloy10.1016/j.jclepro.2019.05.196 ↗
12. Metallurgy behind the cryogenic treatment of cutting tools: an overview
13. Performance evaluation of CBN, coated carbide, cryogenically treated uncoated/coated carbide inserts in finish-turning of hardened steel10.1007/s00170-011-3320-8 ↗
14. Techno-economic analysis of blanking punch life improvement by environment friendly cryogenic treatment10.1016/j.jclepro.2016.12.013 ↗
15. Environmental, technological and economical aspects of cryogenic assisted hard machining operation of inconel 718: a step towards green manufacturing10.1016/j.jclepro.2022.130483 ↗
16. Analysis of cryogenic tool wear during electrical discharge machining of titanium alloy grade 5
17. Effect of cryogenic treatment on the microstructure and mechanical properties of AZ31 magnesium alloy10.1080/10426910903496862 ↗
18. Deep cryogenic treatment of carbide tool and its cutting performances in hard milling of AISI H13 steel10.1016/j.procir.2018.05.019 ↗
19. Life time improvement of D7 tool steel by cryogenic treatment
20. Effect of deep cryogenic treatment on microstructure, mechanical properties and machining performances of coated carbide tool10.1007/s40430-018-1533-6 ↗
21. Effect of deep cryogenic treatment on substructure of HS6-5-2 high speed steel
22. Effects of cryogenic treatment on the cutting tool durability
23. Influence of soaking periods in cryogenic treatment of tungsten carbide10.1016/j.promfg.2018.02.047 ↗
24. Deep cryogenic treatment of AISI 302 stainless steel: Part I–Hardness and tensile properties10.1016/j.matdes.2010.05.013 ↗
25. Effect of cryogenic treatment on cutting torque and surface finish in drilling operation with AISI M2 high speed steel
26. Effect of cryogenic treatment on improving the fracture toughness of TiN coated cemented carbide
27. Machining performance and tool wear analysis on cryogenic treated insert during end milling of Ti-6Al-4V alloy10.1016/j.jmapro.2018.10.010 ↗
28. Cryoprocessing of cutting tool materials—a review10.1007/s00170-009-2263-9 ↗
29. Effects of cryogenic treatment on high-speed steel tools10.4103/0976-8580.86640 ↗
30. Bal · 2012
31. Impact of semi-solid processing and cryogenic treatment on wear resistance of X210Cr12 tool steel
32. Impact of steel type, composition and heat treatment parameters on effectiveness of deep cryogenic treatment10.1016/j.jmrt.2021.07.022 ↗
33. Study on tool life of coated, cryogenically treated and coated and plain cermet cutting tools while machining steel
34. An investigation of cobalt phase structure in WC–co cemented carbides before and after deep cryogenic treatment10.1016/j.ijrmhm.2015.04.007 ↗
35. In situ X-Ray diffraction analysis of microstructure evolution during deep cryogenic treatment and tempering of tool steels10.1002/srin.202100076 ↗
36. Grinding-induced metallurgical alterations in the binder phase of WC-co cemented carbides10.1016/j.matchar.2017.11.004 ↗
37. Influence of deep cryogenic treatment on microstructures and mechanical properties of an ultrafine-grained WC-12Co cemented carbide10.1007/s40195-014-0134-3 ↗
38. Menezes · 2013
39. Influence of cryoprocessing on mechanism of carbide development in cobalt-bearing high-speed steel (M35)10.1007/s11661-013-2067-2 ↗
40. Influence of deep cryogenic treatment on alloy carbide precipitations and mechanical properties of AISI M2 high speed tool steel
41. Influence of shallow and deep cryogenic treatment on the residual state of stress of 4140 steel10.1016/j.jmatprotec.2010.10.018 ↗
42. Effect of cryogenic treatment on wear resistance of Ti–6Al–4V alloy for biomedical applications10.1016/j.jmbbm.2013.11.003 ↗
43. Effect of cryogenic and QPQ compound treatment on the microstructures and performance of high speed steel10.3901/CJME.2012.01.184 ↗
44. An insight into microstructure and machining performance of deep cryogenically treated cemented carbide inserts10.1016/j.jmapro.2020.09.001 ↗
45. Influence of the cutting edge radius and the cutting edge preparation on tool life and cutting forces at inserts with wiper geometry10.1016/j.proeng.2014.03.027 ↗
46. Effect of cryogenic treatment on microstructure and wear characteristics of AISI M35 HSS
47. Tribological studies on deep cryogenic treated AISI T42 high speed steel using response surface methodology10.11648/j.am.20130202.11 ↗
48. Effects of deep cryogenic treatment on wear mechanisms and microthermal expansion for the material of drive elements10.1155/2013/945657 ↗
49. Effect of deep cryogenic treatment time on red hardness of M2 high speed steel
50. Evaluation of machinability of hardened and cryo-treated AISI H13 hot work tool steel with ceramic inserts10.1016/j.ijrmhm.2013.06.004 ↗
51. Machining performance of cryogenically treated AISI M2 high speed steel tools
52. Effect of cryogenic processing on surface roughness of age hardenable AA6061 alloy10.1080/10426914.2014.901526 ↗
53. Cryogenic treatment of materials: Cutting tools and polymers
54. Cryogenic processing: a study of materials at low temperatures10.1007/s10909-009-0058-x ↗
55. Performance analysis of cryogenically treated carbide drills in drilling white cast iron
56. Performance study of cryo treated HSS drills in drilling cast iron
57. Effects of deep cryogenic treatment on the wear development of H13A tungsten carbide inserts when machining AISI 1045 steel10.1007/s11740-013-0518-7 ↗
58. Investigation of machinability characteristics on C45 steel with cryogenically treated M2 HSS tool using statistical technique10.1051/smdo/2019006 ↗
59. A comparative machinability study on titanium alloy Ti-6Al-4V during dry turning by cryogenic treated and untreated condition of uncoated WC inserts
60. Analyzing the influence of a deep cryogenic treatment on the mechanical properties of blanking tools by using the short-time method PhyBaLCHT10.1016/j.msea.2021.141846 ↗
61. Application of cryo-treatment for improving machining characteristics and reduce manufacturing cost
62. Characterization of pre-and/or post-treated PVD-AlTiN coating: Nanohardness, modulus of indentation and percent elastic portion of the nanoindentation
63. Characterization of the mechanism of cryogenic treatment on the microstructural changes in tungsten carbide cutting tools10.1016/j.matchar.2019.02.006 ↗
64. Comparative study of conventional and deep cryogenic treatment of AISI M3:2 (EN 1.3395) high-speed steel10.1016/j.jmrt.2020.09.071 ↗
65. Comparison of prediction capabilities of MRR parameter using RSM and ANN for dry turning of Inconel 825 alloy using cryogenically treated tungsten carbide tool
66. Correlation analysis of machining parameters against cutting forces during machining of 17–4 PHSS using cryogenic treated and untreated WC insert
67. Cryogenic treatment effect on tool tip temperature during milling process
68. Effectiveness of deep cryogenic treatment on carbide precipitation10.1016/j.jmrt.2020.09.063 ↗
69. Effect of cryogenic treated tool electrode during electric discharge drilling (EDD) of Inconel 800
70. Effect of deep and shallow cryogenic treatment on high speed steel grade M2 drilling tool
71. Effect of deep cryogenic treatment on surface chemistry and microstructure of selected high-speed steels10.1016/j.apsusc.2021.149257 ↗
72. Effect of deep cryogenic treatment on the fracture toughness and wear resistance of WC-co cemented carbides10.1016/j.ijrmhm.2019.105059 ↗
73. Effect of machinability, microstructure and hardness of deep cryogenic treatment in hard turning of AISI D2 steel with ceramic cutting10.1016/j.jmrt.2019.11.037 ↗
74. Effects of cryogenic treatment types on the performance of coated tungsten tools in the turning of AISI H11 steel10.1016/j.jmrt.2020.03.038 ↗
75. Effects of deep cryogenic treatment for tungsten carbide-iron cemented carbide10.1016/j.ijrmhm.2021.105649 ↗
76. Effects of deep cryogenic treatment on microstructure, impact toughness and wear resistance of an AISI D6 tool steel10.1016/j.wear.2020.203382 ↗
77. Evaluation of the effect of cryogenic treatment of HSS drills in drilling SS310
78. Evaluation of wear resistance of Vanadis23 PM steel subjected to cryogenic treatment
79. Improvement of tribological behavior of H-13 steel by optimizing the cryogenic-treatment process using evolutionary algorithms10.1016/j.triboint.2019.105895 ↗
80. Influence of cryogenic heat-treatment soaking period and temperature on performance of sintered carbide cutting tools in milling of Inconel 71810.1016/j.ijrmhm.2020.105323 ↗
81. Influence of deep cryogenic treatment on performance of cemented carbide (WC-co) inserts during dry end milling of maraging steel10.1016/j.jmapro.2018.11.030 ↗
82. Investigating the impact of deep cryogenic treatment on surface roughness and cutting force in turning C45 steel
83. Machinability study in milling of Ti-6Al-4V using cryogenic treated and coated tool
84. Optimization of cutting forces by cryogenic treatment on tungsten carbide inserts during dry turning of the P 20 tool steel
85. Optimization of face milling process parameters by GRA with deep cryogenic treated milling cutter
86. Parametric and microstructural analysis of cryogenically treated austenitic stainless steel
87. Parametric optimization of CNC-drilling of Inconel 718 with cryogenically treated drill-bit using Taguchi-whale optimization algorithm
88. Performance evaluation of cryo-treated tungsten carbide inserts in machining PH stainless steel
89. Performance investigation of Cryo-treated end mill on the mechanical and in vitro behavior of hybrid-lubri-coolant-milled Ti-6Al-4V alloy10.1016/j.jmapro.2021.09.052 ↗
90. Performance of cryogenically treated carbide inserts under sustainable cryo-lubrication assisted milling of Inconel X750 alloy
91. Performance of cryogenically treated WC drill using tool wear measurements on the cutting edge and hole surface topography when drilling CFRP10.1016/j.ijrmhm.2018.08.011 ↗
92. Performance of cryogenic treated multi-layer coated WC insert in terms of machinability on titanium alloys Ti-6Al-4V in dry turning
93. Process modeling for machining Inconel 825 using cryogenically treated carbide insert
94. The effect of cryogenically treated drilling tool on GFRP composite drilling holes-A comparative study
95. Investigation of the effects of cryogenic treatment applied at different holding times to cemented carbide inserts on tool wear10.1016/j.ijmachtools.2014.06.007 ↗
96. Machinability of C45 steel with deep cryogenic treated tungsten carbide cutting tool inserts10.1016/j.ijrmhm.2008.04.007 ↗
97. Effects of deep cryogenic treatment on the microstructure and mechanical properties of an ultrahigh-strength TRIP-aided bainitic steel10.1016/j.matchar.2021.111247 ↗
98. Improvement in performance of cryogenically treated tungsten carbide tools in face milling of Ti-6Al-4V alloy10.1080/10426914.2019.1615079 ↗
99. Influence of different post treatments on tungsten carbide–cobalt inserts10.1016/j.matlet.2008.07.043 ↗
100. Kinetics of the allotropic hcp–fcc phase transformation in cobalt10.1080/14786435.2010.525541 ↗