journal article·2009-09

Experimental and numerical study on formability of friction stir welded TWB sheets based on hemispherical dome stretch tests

Wonoh Lee, Kyung-Hwan Chung, Daeyong Kim, Junehyung Kim, Chongmin Kim, Kazutaka Okamoto, R.H. Wagoner, Kwansoo Chung

Publisher page

Abstract

In order to investigate formability performance and also to obtain guidelines for the stamping process design of friction stir welded TWB (tailor welded blank) sheets, the hemispherical dome stretching test was experimentally performed and the results of the base and friction stir welded samples were compared. Also, in order to better understand the experimental results, numerical analysis was performed. In this work, five automotive sheets, 6111-T4, 5083-H18, 5083-O aluminum alloy, dual-phase steel (DP590) and AZ31 magnesium alloy sheets were considered by (friction stir) welding the same materials. To represent mechanical properties for the numerical analysis, the non-quadratic orthotropic yield function, Yld2000-2d, was utilized for the aluminum alloy and DP590 sheets, while the Cazacu anisotropic/asymmetric yield function was applied for the AZ31 sheet considering different hardening behavior in tension and compression.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Metal Forming Simulation Techniques · Advanced Welding Techniques Analysis · Aluminum Alloys Composites Properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (63)

Show source-provided references
1. ABAQUS, 2002. User’s Manual for Version 6.3, Hibbitt, Karlsson & Sorensen Inc.
2. Wrinkling control in aluminum sheet hydroforming10.1016/j.ijmecsci.2005.02.003 ↗
3. Microstructure and tensile properties of friction stir welded AZ31B magnesium alloy10.1016/j.msea.2007.03.018 ↗
4. Friction stir processed AA5182-O and AA6111-T4 aluminum alloys. Part 1: electron backscattered diffraction analysis10.1007/s11665-007-9064-9 ↗
5. Study of slip mechanisms in a magnesium alloy by neutron diffraction and modeling10.1016/S1359-6462(02)00591-2 ↗
6. Plastic anisotropy and the role of non-basal slip in magnesium alloy AZ31B10.1016/j.ijplas.2004.05.018 ↗
7. Validating a polycrystal model for the elastoplastic response of magnesium alloy AZ31 using in situ neutron diffraction10.1016/j.actamat.2006.06.020 ↗
8. Prediction of the forming limit diagrams of anisotropic sheets in linear and non-linear loading10.1016/0025-5416(85)90404-5 ↗
9. Plane stress yield function for aluminum alloy sheets – part I: theory10.1016/S0749-6419(02)00019-0 ↗
10. Internal strain and texture evolution during deformation twinning in magnesium10.1016/j.msea.2005.02.016 ↗
11. Microstructure and mechanical property studies of AA6056 friction stir welded plate10.1016/j.msea.2007.01.022 ↗
12. Friction stir welding of an aerospace magnesium alloy
13. A criterion for description of anisotropy and yield differential effects in pressure-insensitive metals10.1016/j.ijplas.2003.11.021 ↗
14. Orthotropic yield criterion for hexagonal closed packed metals10.1016/j.ijplas.2005.06.001 ↗
15. Evaluation of microstructure and superplasticity in friction stir processed 5083 Al alloy10.1557/JMR.2004.0429 ↗
16. Abnormal grain growth in friction stir processed alloys10.1016/j.scriptamat.2007.09.052 ↗
17. A combined necking and shear localization analysis for aluminum sheets under biaxial stretching conditions10.1016/j.ijplas.2003.08.006 ↗
18. Stretch formability of AZ31 Mg alloy sheets at different testing temperatures10.1016/j.msea.2007.02.027 ↗
19. A deformation theory of plasticity based on minimum work paths10.1016/0749-6419(93)90057-W ↗
20. Spring-back evaluation of automotive sheets based on isotropic–kinematic hardening laws and non-quadratic anisotropic yield functions, part I: theory and formulation
21. 2-Dimensional CFD modeling of flow round profiled FSW tooling
22. Davis · 1993
23. Modelling friction stir welding of titanium and aluminum alloys
24. On discontinuous plastic states with special reference to localized necking in thin sheets10.1016/0022-5096(52)90003-3 ↗
25. Hirata · Mater. Sci. Eng. A · 2007 · 456 · 34410.1016/j.msea.2006.12.079 ↗
26. A generalized isotropic yield criterion10.1115/1.3422732 ↗
27. Modeling the temperature dependent effect of twinning on the behavior of magnesium alloy AZ31B sheet10.1016/j.msea.2006.03.160 ↗
28. Enhanced superplasticity through friction stir processing in continuous cast AA5083 aluminum10.1016/j.msea.2007.02.012 ↗
29. Residual stress effects on near-thresholds fatigue crack growth in friction stir welding
30. A self-consistent anisotropic approach for the simulation of plastic deformation and texture development of polycrystals: application to zirconium alloys10.1016/0956-7151(93)90130-K ↗
31. Spring-back evaluation of automotive sheets based on isotropic–kinematic hardening laws and non-quadratic anisotropic yield functions, part II: characterization of material properties
32. A practical two-surface plasticity model and its application to spring-back prediction10.1016/j.ijplas.2006.10.011 ↗
33. Constitutive modeling for anisotropic/asymmetric hardening behavior of magnesium alloy sheets10.1016/j.ijplas.2007.05.004 ↗
34. Constitutive modeling for anisotropic/asymmetric hardening behavior of magnesium alloy sheets: application to sheet springback10.1016/j.ijplas.2007.12.003 ↗
35. The joint properties of dissimilar formed Al alloys by friction stir welding according to the fixed location of materials10.1016/S1359-6462(03)00301-4 ↗
36. Joint properties of friction stir welded AZ31B- H24 magnesium alloy10.1179/026708303225001867 ↗
37. Friction stir welding studies on mild steel10.1179/136217103225008847 ↗
38. Microstructural aspects of the friction-stir welding of 6061-T6 aluminum10.1016/S1359-6462(97)00093-6 ↗
39. Mechanical response of friction stir welded AA2024: experiment and modeling10.1016/S0921-5093(01)01385-5 ↗
40. Upper-bound anisotropic yield locus calculations assuming pencil glide10.1016/0020-7403(80)90011-9 ↗
41. Material flow and temperature distribution during friction stir welding of 7050 aluminum alloy
42. Material flow in friction stir welding monitored with Al–SiC and Al–W composite markers
43. Hardening evolution of AZ31B Mg sheet10.1016/j.ijplas.2006.03.005 ↗
44. High strain rate, thick section superplasticity created via friction stir processing
45. Limits strains in the processes of stretch-forming sheet metal10.1016/0020-7403(67)90066-5 ↗
46. Drawability assessment of BCC steel sheet by using elastic/crystalline viscoplastic finite element analyses10.1016/S0020-7403(00)00048-5 ↗
47. Numerical simulation of three-dimensional heat transfer and plastic flow during friction stir welding10.1007/s11661-006-1076-9 ↗
48. Finite element simulation of magnesium alloy sheet forming at elevated temperatures10.1016/S0924-0136(03)00844-6 ↗
49. Characterization of dual phase steel friction-stir weld for tailor-welded blank applications
50. Porosity, underfill and magnesium loss during continuous wave Nd:YAG laser welding of thin plates of aluminum alloys 5182 and 57
51. Microstructural evolution of 6063 aluminum during friction-stir welding10.1007/s11661-999-0251-1 ↗
52. Distribution of tensile property and microstructure in friction stir weld of 6063 aluminum10.1007/s11661-001-0177-8 ↗
53. Forming of tailor-welded blanks10.1007/BF02652354 ↗
54. Thermo-mechanical model with adaptive boundary conditions for friction stir welding of Al 606110.1016/j.ijmachtools.2005.02.008 ↗
55. A constitutive model for HCP materials deforming by slip and twinning application to magnesium alloy AZ31B10.1016/S0749-6419(03)00039-1 ↗
56. Forming of tailor-welded aluminum blanks
57. Thomas, M.W., Nicholas, E.D., Needham, J.C., Murch, M.G., Templesmith, P., Dawes, C.J. GB Patent Applications No. 9125978.8, December 1991; US Patent No. 5460317, October 1995.
58. Resistance spot welding of coated high-strength dual-phase steels
59. A study of residual stresses in Zircaloy-2 with rod texture10.1016/0956-7151(94)90191-0 ↗
60. Three-dimensional modeling of the friction-stir welding process10.1016/S0890-6955(02)00114-1 ↗
61. Twinning–detwinning behavior during the strain-controlled low-cycle fatigue testing of a wrought magnesium alloy, ZK60A10.1016/j.actamat.2007.10.030 ↗
62. Non-basal slip systems in HCP metals and alloys: source mechanisms10.1016/S0921-5093(01)01027-9 ↗
63. The simulation of material behaviors in friction stir welding process by using rate-dependent constitutive model10.1007/s10853-007-2129-1 ↗