journal article·2026-04-24Open access

Reaction Sequence Coordination in Ternary Solid-Waste Systems for Low-Carbon Cementitious Materials

Youlin Ye, Guangyu Zhou, Yannian Zhang, Xin Wei, Ben Niu

Applied Sciences· Volume 16· Issue 9

Abstract

Using solid waste as supplementary cementitious materials (SCMs) is an effective strategy for promoting low-carbon construction development. However, single or binary systems often exhibit mismatched reaction kinetics, thereby limiting their performance at high cement replacement rates. This study focuses on a novel low-carbon concrete designed based on reaction sequence coordination, containing recycled brick powder (RBP), ground granulated blast-furnace slag (GGBS), and self-combusting coal gangue (SCCG). The effects of RBP, GGBS, and SCCG on the hydration process and microstructure of the novel low-carbon concrete with different replacement levels have been studied by testing compressive strength, workability, and durability and observing microstructural changes. The results showed that an optimized ternary composition with an RBP:GGBS:SCCG ratio of 4:3:1 achieves a cement replacement level of 30% while exhibiting a 28-day compressive strength of 38.26 MPa, representing a 14.2% increase compared with plain cement mortar. Microstructural analyses indicate that this enhanced performance results from a time-dependent reaction sequence, in which GGBS contributes predominantly at early ages by supplying calcium, whereas RBP and SCCG mainly participate through delayed pozzolanic reactions and pore refinement at later ages. Consequently, the optimized ternary mortar exhibits a water absorption of 11.12% and a 27.2% reduction in electrical flux. This study aims to provide practical strategies for enhancing the performance of low-carbon cementitious materials through a reaction sequence coordination design approach, thereby improving the utilization efficiency of solid waste in the production of low-carbon building materials.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Concrete and Cement Materials Research · Recycled Aggregate Concrete Performance · Innovative concrete reinforcement materials

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Materials Science and Engineering, Dalian Jiaotong University, Dalian 116028, China

School of Transportation Engineering, Dalian Jiaotong University, Dalian 116028, China

State Key Laboratory of Internet of Things for Smart City and Department of Civil and Environmental Engineering, University of Macau, Macao SAR, China

China Construction Sixth Engineering Bureau Corp., Ltd., Tianjin 300450, China

Funding

Department of Science and Technology of Liaoning Province

References (43)

Show source-provided references
1. Toward carbon neutrality in China: A national wide carbon flow tracing and the CO2 emission control strategies for CO2-intensive industries10.1016/j.scitotenv.2023.163009 ↗
2. Communicating about the environmental sustainability assessment of China’s cement industry based on emergy10.1016/j.ecolind.2017.09.053 ↗
3. Lin, B., Zhang, Z., and Ge, F. (2017). Energy Conservation in China’s Cement Industry. Sustainability, 9.10.3390/su9040668 ↗
4. The advantages of fly ash use in concrete structures
5. Long-term volume stability of steel slag sand mortar and concrete
6. Enhancement mechanisms of corrosion resistance in steel slag sand concrete under saline soil environments: Pore structure optimization and alkalinity regulation10.1016/j.conbuildmat.2026.146137 ↗
7. Geopolymers made of recycled brick and concrete powder—A critical review10.1016/j.conbuildmat.2022.127232 ↗
8. The utilization of eco-friendly recycled powder from concrete and brick waste in new concrete: A critical review10.1016/j.cemconcomp.2020.103807 ↗
9. Hernández García, L.C., Monteiro, S.N., and Lopera, H.A.C. (2024). Recycling Clay Waste from Excavation, Demolition, and Construction: Trends and Challenges. Sustainability, 16.10.3390/su16146265 ↗
10. Decoupling economic growth from construction waste generation: Comparative analysis between the EU and China10.1016/j.jenvman.2024.120144 ↗
11. Recycled brick powder from construction and demolition waste as waterborne coating filler with robust scrubbing resistance10.1016/j.conbuildmat.2023.131494 ↗
12. Zhang, X., Chen, W., Lin, W., Zheng, J., Yan, G., and Chen, X. (2024). Enhanced Photocatalytic Activity in Photocatalytic Concrete: Synthesis, Characterization, and Comprehensive Performance Assessment of Nano-TiO2-Modified Recycled Aggregates. Catalysts, 14.10.3390/catal14100711 ↗
13. Chen, X.-F., Chen, W.-Z., Zhang, X.-C., Lin, W.-C., Zheng, J.-S., and Yan, G.-H. (2024). Nano-TiO2-Enhanced Surface Functionalization of Recycled Concrete Aggregates for Improved Degradation Efficiency of Low-Concentration Sulfur Dioxide. Catalysts, 14.10.3390/catal14100709 ↗
14. Rheological behaviour, mechanical performance, and NOx removal of photocatalytic mortar with combined clay brick sands-based and recycled glass-based nano-TiO2 composite photocatalysts10.1016/j.conbuildmat.2019.117698 ↗
15. Chen, X.-F., Zhang, X.-C., and Yan, G.-H. (2025). Multiscale Investigation of Modified Recycled Aggregate Concrete on Sulfate Attack Resistance. Materials, 18.10.3390/ma18071450 ↗
16. Transition to circular economy in the construction industry: Environmental aspects of waste brick recycling scenarios10.1016/j.wasman.2020.09.004 ↗
17. Carbon utilization for low-carbon concrete: Prospects for carbonated steel slag and recycled concrete10.1016/j.resconrec.2025.108698 ↗
18. Recycling brick powder and recycled concrete powder in geopolymers: Hydration kinetics, microstructure and mechanical properties10.1016/j.jclepro.2026.147843 ↗
19. Use of waste brick as a partial replacement of cement in mortar10.1016/j.wasman.2009.03.026 ↗
20. Role of recycled brick powder and alkaline solution on the properties of eco-friendly alkali-activated foam concrete10.1016/j.jclepro.2023.140381 ↗
21. Early properties and microstructure evolution of alkali-activated brick powder geopolymers at varied curing humidity10.1016/j.jobe.2022.104674 ↗
22. Hydration mechanism and microstructure evolution of recycled brick powder blended cement toward low-carbon and cleaner production10.1016/j.conbuildmat.2024.137097 ↗
23. Long-term effects of waste brick powder addition in the microstructure and service properties of mortars10.1016/j.conbuildmat.2018.06.161 ↗
24. The Properties of Concrete with Recycled Clay-Brick-Powder10.4028/www.scientific.net/AMM.99-100.826 ↗
25. Phase development and mechanical strength of limestone calcined clay cement utilising Australian bentonite and plasterboard waste10.1016/j.conbuildmat.2024.137937 ↗
26. Pinheiro, V.D., Alexandre, J., de Xavier, G.C., Marvila, M.T., Monteiro, S.N., and de Azevedo, A.R.G. (2023). Methods for Evaluating Pozzolanic Reactivity in Calcined Clays: A Review. Materials, 16.10.3390/ma16134778 ↗
27. Overmann, S., Vollpracht, A., and Matschei, T. (2024). Reactivity of Calcined Clays as SCM—A Review. Materials, 17.10.3390/ma17020312 ↗
28. Valorization of non-beneficiated clays as supplementary cementitious materials in the production of cement-based mortar10.1016/j.jobe.2021.102474 ↗
29. Mortar and concrete with lime-rich calcined clay pozzolana: A sustainable approach to enhancing performances and reducing carbon footprint10.1016/j.conbuildmat.2023.132098 ↗
30. Rheological behavior and early-age hydration performance of blended cement pastes incorporating recycled brick powder and slag10.1016/j.conbuildmat.2024.136925 ↗
31. The particle-size effect of waste clay brick powder on its pozzolanic activity and properties of blended cement10.1016/j.jclepro.2019.118521 ↗
32. Mechanical properties of concrete mixed with recycled powder produced from construction and demolition waste10.1016/j.jclepro.2018.03.277 ↗
33. Hydration and microstructure evolution of a novel low-carbon concrete containing recycled clay brick powder and ground granulated blast furnace slag10.1016/j.conbuildmat.2023.131596 ↗
34. Study on the resistance of gypsum slag cement concrete to sodium sulfate erosion
35. Autogenous shrinkage and nano-mechanical properties of UHPC containing waste brick powder derived from construction and demolition waste10.1016/j.conbuildmat.2021.124869 ↗
36. Sustainable mix design of ultra-high performance concrete incorporating recycled brick powder: Mechanical, durability, and microstructural effects
37. Hydration, Compressive Strength and Durability of Eco-friendly Cement Mortars Containing Recycled Brick Powder and Metakaolin10.1007/s12205-022-0035-3 ↗
38. Research progress in performance and enhancement of coal gangue concrete
39. Effect of Activated Coal Gangue Powder as Mineral Admixture on the Properties of Coal Gangue Concrete
40. (2007). Common Portland Cement (Standard No. GB 175-2007).
41. (2009). Standard Test Methods for the Basic Properties of Construction Mortar (Standard No. JGJ/T 70-2009).
42. (2009). Standard Test Methods for the Long-Term Performance and Durability of Ordinary Concrete (Standard No. GB/T 50082-2009).
43. (2008). Testing Method for Specific Surface of Cement—Blaine Method (Standard No. GB/T 8074-2008).