journal article·2026-04-27Open access

A Comparative Thermodynamic Screening Framework for Evaluating Waste-Derived Raw Meals in Low-Temperature Clinker Production

Jeong-Hwan Bang, Bilguun Mend, Yong-Sik Chu

Applied Sciences· Volume 16· Issue 9

Abstract

This study proposes a comparative screening framework for evaluating the feasibility of low-temperature clinker production using waste-derived raw meals. The framework integrates compositional compatibility, process conditions, clinker-formation indicators, melt-related constraints, and cement performance into a unified four-stage evaluation logic. A secondary-data analysis was conducted using three benchmark sources representing waste-derived substitution, mineralizer-assisted reduced-temperature clinker formation, and thermodynamic screening. The results show that MSWI bottom ash remains compositionally feasible only up to approximately 12.4 wt.% substitution, primarily limited by Fe2O3 content. In the mineralizer benchmark, clinker produced at 1350 °C with 0.067 wt.% F and 2.2 wt.% SO3 exhibited burnability and performance comparable to a 1450 °C reference, whereas further reduction to 1300 °C required 0.270 wt.% F and resulted in reduced density, delayed setting, and lower compressive strength. These results demonstrate that reduced-temperature clinker feasibility depends not only on temperature reduction but also on compositional balance and melt-phase behavior. The proposed framework enables classification of candidate systems as favorable, conditionally feasible, or constrained prior to experimental validation and can serve as a preliminary decision-support tool for waste-derived clinker design.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Recycling and utilization of industrial and municipal waste in materials production · Concrete and Cement Materials Research · Materials Engineering and Processing

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Climate and Energy R&D Group, Korea Institute of Ceramic Engineering and Technology, Jinju-si 52581, Republic of Korea

Funding

Ministry of Trade, Industry and Resources

References (23)

Show source-provided references
1. CO2 Emissions, Energy Consumption, Economic and Population Growth in Malaysia10.1016/j.rser.2014.07.205 ↗
2. CO2 Emissions, Energy Consumption and Economic Growth in Turkey10.1016/j.rser.2010.07.005 ↗
3. Impact of Embodied Energy on Materials/Buildings with Partial Replacement of Ordinary Portland Cement (OPC) by Natural Pozzolanic Volcanic Ash10.1016/j.jclepro.2017.12.234 ↗
4. Study on Energy Use and Carbon Emission from Manufacturing of OPC and Blended Cements in India10.1007/s11356-023-31593-3 ↗
5. Julphunthong, P., and Joyklad, P. (2019). Utilization of Several Industrial Wastes as Raw Material for Calcium Sulfoaluminate Cement. Materials, 12.10.3390/ma12203319 ↗
6. Sarsenbayev, B., Murtazaev, S.-A., Salamanova, M., Kuldeyev, E., Saidumov, M., Sarsenbayev, N., Auyesbek, S., Sauganova, G., and Abduova, A. (2025). Utilization of Anthropogenic and Natural Waste to Produce Construction Raw Materials. Sustainability, 17.10.3390/su17072791 ↗
7. Proposal of Demolished Concrete Recycling System Based on Performance Evaluation of Inorganic Building Materials Manufactured from Waste Concrete Powder10.1016/j.rser.2020.110147 ↗
8. Comparison of CO2 Emissions from OPC and Recycled Cement Production10.1016/j.conbuildmat.2019.03.289 ↗
9. Performance and Environmental Assessment of Portland Cement Incorporating Waste-Derived Ferrous Sulfate as a Gypsum Substitute: A Case Study
10. Sustainable Development of Ternary Binder-Based Mortar Using OPC, GGBFS, and Coal Bottom Ash10.1016/j.conbuildmat.2025.143862 ↗
11. Evaluation of Time to Shrinkage-Induced Crack Initiation in OPC and Slag Cement Matrices Incorporating Circulating Fluidized Bed Combustion Bottom Ash10.1016/j.conbuildmat.2020.119507 ↗
12. Mend, B., Lee, Y., Kim, J.-H.J., and Chu, Y.-S. (2025). Reducing Cement Clinker Sintering Temperature Using Fluorine-Containing Semiconductor Waste. Materials, 18.10.20944/preprints202507.2533.v1 ↗
13. Effect of Calcium Source on the Phase Evolution and Hydration of Belite-Ye’elimite-Ferrite Clinker: Replacing CaCO3 with CaSO410.1016/j.conbuildmat.2025.144966 ↗
14. Hydration Kinetics of C3A: Effect of Lithium, Copper and Sulfur-Based Mineralizers10.1007/s10973-024-13525-6 ↗
15. Production of Portland cement clinker from French Municipal Solid Waste Incineration Bottom Ash
16. Telschow, S. (2012). Clinker Burning Kinetics and Mechanism. [Ph.D. Thesis, Department of Chemical and Biochemical Engineering, Technical University of Denmark (DTU)].
17. Burning Test of the Low Burning-Temperature Type Clinker by Actual Kiln for the Purpose of CO2 Reduction and Properties of the Cement
18. Łaźniewska-Piekarczyk, B., and Smyczek, D. (2026). Valorization of Mineral Wool Waste as a Pozzolanic Supplementary Cementitious Material—Comparative Reactivity in Portland and Calcium Sulfoaluminate Systems. Sustainability, 18.10.3390/su18073366 ↗
19. Kryvenko, P., Rudenko, I., Konstantynovskyi, O., and Onatii, V. (2026). High Temperature Resistance of Fly Ash-Enhanced Alkali Activated Portland Cement Mortar: Microstructural Evolution and Strength Retention. Appl. Sci., 16.10.3390/app16062676 ↗
20. Effect of Fe2O3 Content on Clinkerization of Low Calcium Carbonatable Belite-Rankinite Clinker10.1016/j.conbuildmat.2025.140078 ↗
21. Comparative Study on Utilization of Different Types of Municipal Solid Waste Incineration Bottom Ash for Clinker Sintering10.1007/s10163-020-01067-6 ↗
22. Washed Waste Incineration Bottom Ash as a Raw Ingredient in Cement Production: Implications for Lab-Scale Clinker Behavior10.1016/j.resconrec.2021.105513 ↗
23. Microstructural Characteristics of Belite–Sulfoaluminate Cement Clinkers with Bottom Ash10.1016/j.conbuildmat.2021.126289 ↗