journal article·2026-04-21Open access

Internal Stress Analysis and Engineering Optimization of the Load-Bearing Structure of Combined Arch Support in Roadways with Loose and Fractured Surrounding Rock

Fenghai Yu, Chenrui Xu, Liangke Xu, Chengfu Ma, Changle Yan, Xiao Zhang, Hua Liu

Applied Sciences· Volume 16· Issue 8

Abstract

The combined arch theory provides an effective means for designing support parameters in roadways within loose and fractured surrounding rock. A clear understanding of the internal stress evolution during the load-bearing process of the combined arch is of guiding significance for optimizing roadway support. Taking the 11308 return airway of a mine in Inner Mongolia as the engineering background, this study adopts a combined research approach of theoretical calculation, numerical simulation and laboratory testing. It systematically investigates the internal stress evolution of the anchored combined arch load-bearing structure in roadways with loose and fractured surrounding rock. The load-bearing capacity and failure characteristics of the anchored combined arch under different roof support schemes are explored and analyzed. An optimized support scheme for the loose and fractured roof is proposed and applied in the field, and the monitoring results verify its effectiveness. The results indicate that bolt density is a key factor affecting the load-bearing performance of the combined arch. As bolt spacing decreases, the vertical stress concentration in the anchored structure increases, and its deformation resistance is enhanced. During the stage from load-bearing to failure of the combined arch, the changes in vertical and horizontal stresses within the arch become more stable, and the load-bearing capacity is significantly improved. Comparison between the model test results and theoretical calculations shows good agreement, verifying the rationality of the theoretical calculations. Pressure sensors were pre-installed in the laboratory model to monitor the vertical stress changes in the anchored structure throughout the loading process, and numerical simulations confirmed the stress concentration effect of the combined arch. It was also found that the instability of the anchored structure is controlled by the shear plane at the arch feet. Finally, the bolt spacing in the 11308 return airway of the Inner Mongolia mine was optimized to 0.7 m, and field monitoring was introduced. The maximum roof surface settlement displacement was 15 mm, and the maximum roof separation was 3 mm, confirming that these parameters can meet the roadway stability requirements.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Rock Mechanics and Modeling · Geomechanics and Mining Engineering · Grouting, Rheology, and Soil Mechanics

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Shandong Provincial Engineering Research Center for Intelligent Monitoring and Control of Mining Pressure in Deep Mine Roadways, Shandong University of Science and Technology, Qingdao 266590, China

Shandong Key Laboratory of Intelligent Prevention and Control of Dynamic Disaster in Deep Mines, Shandong University of Science and Technology, Qingdao 266590, China

Beijing Haohua Energy Resource Co., Ltd., Beijing 102300, China

Funding

Natural Science Foundation of Shandong

References (25)

Show source-provided references
1. Characteristics of roof disasters and controlling techniques of coal mine in China
2. Research on gradient support model and classification control of broken surrounding rock
3. An upper bound design method for roof bolting support in roadways with top coal10.1007/s12517-021-06660-z ↗
4. Geng, W., Zhen, L., Zhang, T., Guo, S., Huang, G., and Xiong, Y. (2025). Research on the Optimization of Mining Structure Parameters Based on the Pressure Arch Theory. Processes, 13.10.3390/pr13124069 ↗
5. Study on the mechanism of anchoring parameters of anchor rods in cemented broken surrounding rock10.1038/s41598-025-13442-0 ↗
6. Application of Comprehensive Reinforce Technology in Soft and Crumbly Surrounding Rock in High Stress
7. Guo, T., Yang, P., Zhao, J., and Cheng, Z. (2025). Function of Bolts in Arching Process of Surrounding Rocks of Roadways and Its Application in Support Design for Large Section Gateways. Appl. Sci., 15.10.3390/app151910327 ↗
8. Failure Mechanism of Highly Stressed Rock Mass during Unloading Based on the Stress Arch Theory10.1061/(ASCE)GM.1943-5622.0001280 ↗
9. Theory and practice of rock bolting
10. Study on mine pressure behavior law of No.1206Face under goaf of close distance coal seam in Huacaotan Mine
11. Research on layered evolution law of surrounding rock bearing layers and strength analysis of “layer-double arch” bearing structure
12. Model test study on bearing mechanical properties of anchored gravels
13. Effect of rock bolt pretension on anchoring and bearing characteristics of fractured rock mass
14. Analysis of pressure arch formation and rockbolt function in gravel bolting
15. Laboratory Tests of Large Scale Block Models on the Load Transfer and Failure Mechanisms of Rock Masses Subjected to Anchor Loading10.1007/s00603-024-03977-5 ↗
16. Investigating Load Arches and the Uplift Capacity of Rock Anchors: A Numerical Approach10.1007/s00603-024-03930-6 ↗
17. Optimal arch shape of long-span open-spandrel arch bridges under vertical permanent loads10.1016/j.istruc.2022.09.086 ↗
18. Design of purely compressive shells under vertical and horizontal loads through Machine Learning-driven form-finding10.1016/j.mechrescom.2025.104491 ↗
19. Principles of rockbolting design10.1016/j.jrmge.2017.04.002 ↗
20. Mechanical analysis of combined bearing action of surrounding rock and prestressed anchor support and optimization of support parameters
21. A Failure Mechanism of Supports in Weakly Cemented Soft Rock Roadways and the Synergistic Support Design10.1007/s00603-024-04111-1 ↗
22. Study and applications of roadway support techniques for coal mines
23. Application of surrounding rock loose circle theory in roadway support designing
24. Cundall, P.A. (1980). UDEC—A Generalised Distinct Element Program for Modelling Jointed Rock, European Research Office and Defense Nuclear Agency. Report PACR-1–80, Contract DATA 37-79-C-0548.
25. Cundall, P.A., and Hart, R.D. (1985). Development of Generalized 2-d and 3-d Distinct Element Programs for Modeling Jointed Rock, Itasca Consulting Group Inc.