journal article·2026-02-02Open access

Experimental and Analytical Study of an Anode-Supported Solid Oxide Fuel Cell

Shadi Salehian, Joy Marie Mora, Haoyu Li, Daniel Esau, Min Hwan Lee, André Weber, Po-Ya Abel Chuang

Applied Sciences· Volume 16· Issue 3

Abstract

A zero-dimensional, non-isothermal analytical framework was developed to assess solid oxide fuel cell (SOFC) performance across a broad range of operating conditions. The model integrates the anode, electrolyte, interlayers, and cathode, while resolving the distinct physicochemical processes within each layer. Electrochemical impedance spectroscopy (EIS), followed by distribution of relaxation times (DRT) analysis, was implemented to probe relevant cell polarization resistances under open-circuit and load conditions. The modeling framework couples mass and charge transport, electrochemical reactions, and non-isothermal heat transfer, with multilayer discretization applied to capture localized material properties and operating conditions. It enables the estimation of electrolyte ionic conductivity and total ohmic resistance by accounting for microstructural and geometric parameters, while also quantifying activation energies, exchange current densities, and gas-diffusion-related polarization resistances. Simulations were conducted for an SOFC operating on pure hydrogen with varying oxygen concentrations at 700 °C, 660 °C, 620 °C, and 580 °C. The results were validated against experimental data. The analysis revealed that ohmic overpotential dominates total cell losses, even at high current densities, underscoring the importance of minimizing ionic resistance to improve overall SOFC performance.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Advancements in Solid Oxide Fuel Cells · Fuel Cells and Related Materials · Thermal Expansion and Ionic Conductivity

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Department of Mechanical and Aerospace Engineering, University of California, Merced, CA 95343, USA

Institute for Applied Materials—Electrochemical Technologies (IAM-ET), Karlsruhe Institute of Technology (KIT), D-76131 Karlsruhe, Germany

Funding

University of California, Merced

References (100+)

Show source-provided references
1. 3D and simplified pseudo-2D modeling of single cell of a high temperature solid oxide fuel cell to be used for online control strategies10.1016/j.ijhydene.2018.03.211 ↗
2. Ishihara, T. (2009). Perovskite Oxide for Solid Oxide Fuel Cells, Springer.10.1007/978-0-387-77708-5 ↗
3. Direct oxidation of hydrocarbons in a solid-oxide fuel cell10.1038/35005040 ↗
4. Shaping triple-conducting semiconductor BaCo0.4Fe0.4Zr0.1Y0.1O3-δ into an electrolyte for low-temperature solid oxide fuel cells10.1038/s41467-019-09532-z ↗
5. Operando analysis of a solid oxide fuel cell by environmental transmission electron microscopy10.1038/s41467-023-43683-4 ↗
6. Yao, P., Yu, H., Ding, Z., Liu, Y., Lu, J., Lavorgna, M., Wu, J., and Liu, X. (2019). Review on polymer-based composite electrolytes for lithium batteries. Front. Chem., 7.10.3389/fchem.2019.00522 ↗
7. Review of solid oxide fuel cell materials: Cathode, anode, and electrolyte10.1007/s41825-020-00029-8 ↗
8. Recent anode advances in solid oxide fuel cells10.1016/j.jpowsour.2007.06.086 ↗
9. Kaur, G. (2016). Solid Oxide Fuel Cell Components, Springer. Available online: https://link.springer.com/book/10.1007/978-3-319-25598-9.10.1007/978-3-319-25598-9 ↗
10. Detailed insight into processes of reversible solid oxide cells and stacks using DRT analysis10.1016/j.enconman.2020.113509 ↗
11. Enhancing coking resistance of Ni/YSZ electrodes: In situ characterization, mechanism research, and surface engineering10.1016/j.nanoen.2019.05.006 ↗
12. Main issues of the impact of tar, H2S, HCl and alkali metal from biomass-gasification derived syngas on the SOFC anode and the related gas cleaning technologies for feeding a SOFC system: A review10.1016/j.ijhydene.2021.10.023 ↗
13. An effective strategy to enhancing tolerance to contaminants poisoning of solid oxide fuel cell cathodes10.1016/j.nanoen.2018.03.043 ↗
14. Ni migration in solid oxide cell electrodes: Review and revised hypothesis10.1002/fuce.202100072 ↗
15. Effect of anodic polarization on morphology changes of Ni-YSZ patterned fuel electrode of solid oxide fuel cell10.1016/j.actamat.2025.121867 ↗
16. Ni migration on porous yttria-stabilized zirconia and yttria-micropatterned fuel electrodes in solid oxide fuel cells10.1016/j.jpowsour.2024.234720 ↗
17. Thermal-expansion offset for high-performance fuel cell cathodes10.1038/s41586-021-03264-1 ↗
18. Thermal Expansion Matching as a Key Criterion for Developing High-Performance Mn-based Mullite Cathodes in SOFCs10.1002/adma.202513615 ↗
19. An Analysis of Contact Problems in Solid Oxide Fuel Cell Stacks Arising from Differences in Thermal Expansion Coefficients10.1016/j.electacta.2016.12.016 ↗
20. Coupled degradation mechanism of electrochemical and mechanical performance of solid oxide fuel cells under thermal cycling10.1016/j.apenergy.2024.125187 ↗
21. Utilizing High Entropy Effects for Developing Chromium-Tolerance Cobalt-Free Cathode for Solid Oxide Fuel Cells10.1002/adfm.202304728 ↗
23. Binary Dopant Exsolution in La–Sr–Ti Perovskites Via Near-Ambient-Pressure XPS
24. Gas Diffusion Impedance in Characterization of Solid Oxide Fuel Cell Anodes10.1149/1.1392015 ↗
25. A review of numerical modeling of solid oxide fuel cells10.1016/j.ijhydene.2006.11.028 ↗
26. A review on solid oxide fuel cell models10.1016/j.ijhydene.2011.03.051 ↗
27. 3-D model of thermo-fluid and electrochemical for planar SOFC10.1016/j.jpowsour.2007.02.019 ↗
28. 3D simulation on the current path in planar SOFCs10.1016/j.ssi.2004.07.043 ↗
29. Non-Isothermal and Dynamic SOFC Voltage-Current Behavior10.1149/200507.0814PV ↗
30. Complete Modeling of kW-Range SOFC Stacks10.1149/200307.1436PV ↗
31. Analytical modeling of polarizations in a solid oxide fuel cell using biomass syngas product as fuel10.1016/j.applthermaleng.2006.10.011 ↗
32. One-dimensional macroscopic model of solid oxide fuel cell anode with analytical modeling of H2/CO electrochemical co-oxidation10.1016/j.electacta.2014.04.106 ↗
33. Dependence of polarization in anode-supported solid oxide fuel cells on various cell parameters10.1016/j.jpowsour.2004.08.057 ↗
34. Mathematical modeling of planar solid oxide fuel cells10.1016/j.jpowsour.2006.05.055 ↗
35. Micro-modelling of solid oxide fuel cell electrodes10.1016/S0013-4686(97)00063-7 ↗
36. Anode Micro Model of Solid Oxide Fuel Cell10.1149/1.1357174 ↗
37. Mathematical analysis of planar solid oxide fuel cells10.1016/j.ijhydene.2008.02.043 ↗
38. Effect of Gd-doped ceria infiltration into Ni–YSZ on reversible solid oxide cell operation10.1016/j.jpowsour.2022.232189 ↗
39. SOFC modeling and parameter identification by means of impedance spectroscopy10.1149/1.3247567 ↗
40. Evaluation of electrochemical impedance spectra by the distribution of relaxation times10.2109/jcersj2.16267 ↗
41. Electrochemical Impedance Analysis of Symmetrical Ni/Gadolinium-Doped Ceria (CGO10) Electrodes in Electrolyte-Supported Solid Oxide Cells10.1149/2.0051913jes ↗
42. Electrochemical Impedance Analysis of SOFC with Transmission Line Model Using Distribution of Relaxation Times (DRT)10.1149/1945-7111/aba00f ↗
43. Leonide, A. (2009). Modeling of Solid Oxide Fuel Cell Electrodes Using Impedance Spectroscopy. [Ph.D. Thesis, Karlsruhe Institute of Technology].
44. Geisler, H.I. (2014). Finite Element Method (FEM) Model and Performance Analysis of Solid Oxide Fuel Cells. [Ph.D. Thesis, Karlsruhe Institute of Technology (KIT)].
45. Deconvolution of gas diffusion polarization in Ni/gadolinium-doped ceria fuel electrodes10.1149/1945-7111/ac3d02 ↗
46. Parametrization of a 0D solid oxide cell performance model—A detailed investigation including temperature dependencies of kinetic parameters
47. TEM and ETEM Study on SrZrO3 Formation at the LSCF/GDC/YSZ Interfaces10.1149/07801.0993ecst ↗
48. SrZrO3 formation at the interlayer/electrolyte interface during (La1-xSrx)1-δCo1-yFeyO3 cathode sintering10.1149/2.0141710jes ↗
49. Nanoengineering of cathode layers for solid oxide fuel cells to achieve superior power densities10.1038/s41467-021-24255-w ↗
50. Ultralow Loading of Ru as a Bifunctional Catalyst for the Oxygen Electrode of Solid Oxide Cells10.1021/acscatal.3c02544 ↗
51. Influence of the discretization methods on the distribution of relaxation times deconvolution: Implementing radial basis functions with DRTtools10.1016/j.electacta.2015.09.097 ↗
52. Maric, R. (2020). Solid Oxide Fuel Cells: From Fundamental Principles to Complete Systems, CRC Press.10.1201/9780429100000 ↗
53. Analyses of reversible solid oxide cells porosity effects on temperature reduction10.1016/j.ijhydene.2020.02.157 ↗
54. O’Hayre, R., Cha, S.W., Colella, W., and Prinz, F.B. (2016). Fuel Cell Fundamentals, John Wiley & Sons. [3rd ed.].10.1002/9781119191766 ↗
55. A three-dimensional numerical model of a single-chamber solid oxide fuel cell10.1016/j.ijhydene.2009.07.113 ↗
56. Review on modeling development for multiscale chemical reactions coupled transport phenomena in solid oxide fuel cells10.1016/j.apenergy.2009.11.013 ↗
57. Wendt, H., and Kreysa, G. (1999). Electrochemical Engineering: Science and Technology in Chemical and Other Industries, Springer. [1st ed.].
58. Control-oriented modelling and analysis of a solid oxide fuel cell system10.1016/j.ijhydene.2020.02.061 ↗
59. Fuel cell entropy production with ohmic heating and diffusive polarization10.1016/j.ijheatmasstransfer.2006.01.009 ↗
60. A polarization model for a solid oxide fuel cell with a mixed ionic and electronic conductor as electrolyte10.1016/j.jpowsour.2014.01.041 ↗
61. Stack-like contacting in solid oxide cells: Electrochemical characterization and modeling10.1149/1945-7111/ad3a16 ↗
62. Optimizing cathode contact layer thickness for enhanced efficiency and durability in solid oxide fuel cell stacks10.1016/j.mseb.2025.118827 ↗
63. The structure, composition, and performance impact of a YSZ–GDC interdiffusion layer in solid oxide electrolysis cells10.1016/j.jpowsour.2026.239398 ↗
64. Experimental and Analytical Study of an Anode-Supported Solid Oxide Electrolysis Cell10.1002/ceat.202000204 ↗
65. Performance predictions in solid oxide fuel cells10.1016/j.apm.2006.03.009 ↗
66. Analysis of parameter effects on chemical reaction coupled transport phenomena in SOFC anodes10.1007/s00231-008-0449-6 ↗
67. Thermal contact resistance in solid oxide fuel cell stacks10.1016/j.jpowsour.2015.09.031 ↗
68. The use of Tikhonov regularization method for calculating the distribution function of relaxation times in impedance spectroscopy10.1134/S1023193517060040 ↗
69. A perspective on DRT applications for the analysis of solid oxide cell electrodes10.1016/j.electacta.2020.136328 ↗
70. Evaluation and Modeling of the Cell Resistance in Anode-Supported Solid Oxide Fuel Cells10.1149/1.2801372 ↗
71. Factors Governing Oxygen Reduction in Solid Oxide Fuel Cell Cathodes10.1021/cr020724o ↗
72. Review on microfabricated micro-solid oxide fuel cell membranes10.1016/j.jpowsour.2009.03.048 ↗
73. Practical Guidelines for Reliable Electrochemical Characterization of Solid Oxide Fuel Cells10.1016/j.electacta.2016.12.148 ↗
74. A comparison of O2 reduction reactions on porous (La,Sr)MnO3 and (La,Sr)(Co,Fe)O3 electrodes10.1016/S0167-2738(01)00997-3 ↗
75. Electrical degradation of porous and dense LSM/YSZ interface10.1016/j.ssi.2006.02.012 ↗
76. Comparison between ultrathin films of YSZ deposited at the solid oxide fuel cell cathode/electrolyte interface by atomic layer deposition, dip-coating or sputtering
77. A comparative study on polarization behavior of (La, Sr)MnO3 and (La, Sr)CoO3 cathodes for solid oxide fuel cells10.1016/j.ijhydene.2010.07.174 ↗
78. La0.99Co0.4Ni0.6O3-δ–Ce0.8Gd0.2O1.95 as composite cathode for solid oxide fuel cells10.1016/j.jpowsour.2010.11.065 ↗
79. Preparation of nano-crystalline strontium-doped lanthanum manganate (LSM) powder and porous film by aerosol flame deposition10.1016/j.ceramint.2013.10.148 ↗
80. Enhanced performance of La0.8Sr0.2MnO3 cathode for solid oxide fuel cells by co-infiltration of metal and ceramic precursors10.1016/j.jallcom.2017.12.092 ↗
81. Reaction of hydrogen/water mixtures on nickel-zirconia cermet electrodes: II. AC polarization characteristics10.1149/1.1392038 ↗
82. An electrode kinetics study of H2 oxidation on Ni/Y2O3–ZrO2 cermet electrode of the solid oxide fuel cell10.1016/S0167-2738(99)00124-1 ↗
83. Oxidation kinetics of nickel nanoparticles10.1063/1.1325002 ↗
84. An investigation of oxidation effects on hysteresis heating of nickel particles10.1023/A:1021854026668 ↗
85. On the high-temperature oxidation of nickel10.1016/S0010-938X(02)00085-9 ↗
86. Thermal analysis of the cyclic reduction and oxidation behaviour of SOFC anodes10.1016/j.ssi.2004.12.002 ↗
87. X-ray diffraction study of nickel oxide reduction by hydrogen10.1016/S0926-860X(02)00669-5 ↗
88. High-performance anode-supported solid oxide fuel cell with impregnated electrodes10.1016/j.jpowsour.2015.04.098 ↗
89. Hydrogen oxidation mechanisms on Ni/yttria stabilized zirconia anodes: Separation of reaction pathways by geometry variation of pattern electrodes10.1016/j.jpowsour.2018.01.073 ↗
90. Reversible H2/H2O electrochemical conversion mechanisms on the patterned nickel electrodes10.1016/j.ijhydene.2017.08.138 ↗
91. A global thermo-electrochemical model for SOFC systems design and engineering10.1016/S0378-7753(03)00067-3 ↗
92. Anode-supported intermediate temperature direct internal reforming solid oxide fuel cell. I: Model-based steady-state performance10.1016/j.jpowsour.2004.06.040 ↗
93. Testing of Solid Oxide Cells at High Current Densities10.1515/teme-2021-0102 ↗
94. Combined Deconvolution and CNLS Fitting Approach Applied on the Impedance Response of Technical Ni/8YSZ Cermet Electrodes10.1149/1.2908860 ↗
95. Accelerated degradation of 8.5 mol% Y2O3-doped zirconia by dissolved Ni10.1016/j.ssi.2012.02.023 ↗
96. Gadolinia-doped ceria and yttria-stabilized zirconia interfaces: Regarding their application for SOFC technology10.1016/S1359-6454(00)00261-5 ↗
97. Nature and Functionality of (La0.58Sr0.4)Co0.2Fe0.8O3-δ / Gd0.2Ce0.8O2-δ / Y0.16Zr0.84O2-δ Interfaces in SOFCs10.1149/2.0031811jes ↗
98. Impact of GDC Interlayer Microstructure on Strontium Zirconate Interphase Formation and Cell Performance10.1149/1945-7111/acfc2c ↗
99. Impact of Sr-Containing Secondary Phases on Oxide Conductivity in Solid-Oxide Electrolyzer Cells10.1021/acs.chemmater.4c00511 ↗
100. Experimental Validation of a PEM Fuel Cell Model by Current Distribution Data10.1149/1.1805523 ↗