Design of a Low-Noise Electromagnetic Flow Converter Based on Dual-Frequency Sine Excitation

Electromagnetic flowmeters face significant challenges in measuring complex fluids, characterized by weak flow signals and severe noise interference. Conventional solutions, such as dual-frequency rectangular wave excitation, suffer from multiple drawbacks including rich harmonic components, high electromagnetic noise during switching transitions, a propensity for resonance which shortens stabilization time, reduced sampling windows, and complex circuit implementation. Similarly, traditional single-frequency excitation struggles to balance zero stability with the suppression of slurry noise. To address these limitations, this paper proposes a novel converter design based on dual-frequency sinusoidal wave excitation. A pure hardware circuit is used to generate the composite excitation signal, which superimposes low-frequency and high-frequency components. This approach eliminates the need for a master control chip in signal generation, thereby reducing both circuit complexity and computational resource allocation. The signal processing chain employs a technique of “high-order Butterworth separation filtering combined with synchronous demodulation,” effectively suppressing power frequency, orthogonal, and in-phase interference, achieving an improvement in interference rejection by approximately three orders of magnitude (1000×). Experimental results show that the proposed converter featured simplified circuitry, achieved a measurement accuracy of class 0.5, and validated the overall feasibility of the scheme.