Processing of Large Underground Excavation System—Skeleton Based Section Segmentation for Point Cloud Regularization

Numerical modelling of airflow in underground mines is gaining importance in modern ventilation system design and safety assessment. Computational Fluid Dynamics (CFD) simulations enable detailed analyses of air movement, contaminant dispersion, and heat transfer, yet their reliability depends strongly on the accuracy of the geometric representation of excavations. Raw point cloud data obtained from laser scanning of underground workings are typically irregular, noisy, and contain discontinuities that must be processed before being used for CFD meshing. This study presents a methodology for automatic segmentation and regularization of large-scale point cloud data of underground excavation systems. The proposed approach is based on skeleton extraction and trajectory analysis, which enable the separation of excavation networks into individual tunnel segments and crossings. The workflow includes outlier removal, alpha-shape generation, voxelization, medial-axis skeletonization, and topology-based segmentation using neighbor relationships within the voxel grid. A proximity-based correction step is introduced to handle doubled crossings produced by the skeletonization process. The segmented sections are subsequently regularized through radial analysis and surface reconstruction to produce uniform and watertight models suitable for mesh generation in CFD software (Ansys 2024 R1). The methodology was tested on both synthetic datasets and real-world laser scans acquired in underground mine conditions. The results demonstrate that the proposed segmentation approach effectively isolates single-line drifts and crossings, ensuring continuous and smooth geometry while preserving the overall excavation topology. The developed method provides a robust preprocessing framework that bridges the gap between point cloud acquisition and numerical modelling, enabling automated transformation of raw data into CFD-ready geometric models for ventilation and safety analysis of complex underground excavation systems.