On the Effects of Temperature and Material Erosion on the Cavitation Aggressiveness Based on Acoustic Emission

Cavitation erosion is a major concern in hydraulic systems exposed to strong pressure fluctuations. Well-developed experimental techniques exist for detecting cavitation based on measuring induced noise or vibrations, but additional tools are needed to assess its aggressiveness under operating conditions. This study investigates the capability of acoustic emission (AE) to characterise cavitation aggressiveness during long-duration cloud cavitation. A 50 h erosion test was performed in a closed-loop cavitation tunnel using a Venturi equipped with an aluminium 7075-T6 specimen. Hydraulic conditions were controlled to maintain a constant cavity length, and AE signals were recorded every 10 min during two representative 4 h intervals at 34–38 h and 46–50 h. A new AE-derived power parameter was defined using the amplitude distribution of AE envelope peaks. Both the number of impacts and the power parameter increased markedly from the intermediate to the final interval, consistent with the growth of erosion and increasing surface roughness. Conversely, both quantities decreased systematically within each 2 h test as water temperature increased. Image analysis of selected areas confirmed the progression of pitting between 34 and 50 h. Overall, the findings demonstrate that AE can capture the combined influence of temperature and surface degradation on cavitation aggressiveness, highlighting its potential as a monitoring technique for hydraulic components.