journal article·2025-11-18Open access

Intersecting-Contact Sealing Mechanism Analysis and Experimental Investigation of Pressure-Preserved Coring Controller in Deep Coal Seams

Jianan Li, Cong Li, Le Zhao, Ju Li, Zhenxi You, Zetian Zhang

Applied Sciences· Volume 15· Issue 22

Abstract

Pressure-preserved coring enables in situ encapsulation of deep coal samples at the borehole bottom. By effectively reducing gas desorption, it supports reliable reserve assessment. Achieving reliable pressure-preserved sealing within the confined space of drilling tools remains a critical technical challenge in the field. Focusing on the pressure controller, this study investigates three key aspects: configuration design, sealing interface behavior, and structural performance. The investigation employs both theoretical modeling and laboratory experiments. First, a geometric configuration design methodology was proposed for the pressure controller using intersecting contact and tapered sealing principles. This was followed by the creation of a spatial motion interference prediction model for the assemblies. Secondly, the contact behavior of intersecting sealing interfaces was studied; analysis of the failure mechanisms showed that the design achieves a pressure-preserved capacity of about 24 MPa. Finally, laboratory tests validated the sealing performance of the pressure controller. The tests confirmed that seal ring failure is characterized by high-pressure extrusion, which is caused by an increased sealing clearance. The research findings elucidate the sealing formation mechanism of the pressure controller, establishing a theoretical foundation for advancing pressure-preserved coring technologies in coalbed methane and gas hydrate exploration and development.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Drilling and Well Engineering · Coal Properties and Utilization · Rock Mechanics and Modeling

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

College of Water Resource and Hydropower, Sichuan University, Chengdu 610065, China

State Key Laboratory of Intelligent Construction and Healthy Operation and Maintenance of Deep Underground Engineering, Sichuan University, Chengdu 610065, China

Guangdong Provincial Key Laboratory of Deep Earth Sciences and Geothermal Energy Exploitation and Utilization, Shenzhen University, Shenzhen 518060, China

State Key Laboratory of Intelligent Construction and Healthy Operation and Maintenance of Deep Underground Engineering, Shenzhen University, Shenzhen 518060, China

School of Mechanical Engineering, Sichuan University, Chengdu 610065, China

Funding

Deep Earth Probe and Mineral Resources Exploration-National Science and Technology Major Project · National Natural Science Foundation of China · Guangdong Provincial Key Laboratory of Deep Earth Sciences and Geothermal Energy Exploitation and Utilization · Sichuan Provincial Special Financial Support for Postdoctoral Research Projects

References (36)

Show source-provided references
1. Experimental study on the mechanical and failure behaviors of deep rock subjected to true triaxial stress: A review10.1016/j.ijmst.2022.05.006 ↗
2. Numerical analysis on mechanical difference of sandstone under in-situ stress, pore pressure preserved environment at depth10.1016/j.ijmst.2023.07.005 ↗
3. Research review of the state key research development program of China: Deep rock mechanics and mining theory
4. A data-driven approach for the prediction of coal seam gas content using machine learning techniques10.1016/j.apenergy.2023.121499 ↗
5. Coal breakage using abrasive liquid nitrogen jet and its implications for coalbed methane recovery10.1016/j.apenergy.2019.113485 ↗
6. Laboratory measurement and modeling of coal permeability with continued methane production: Part 1—Laboratory results10.1016/j.fuel.2011.10.052 ↗
7. Evaluation of lost gas in the borehole drilling stage: Implication for the direct method of coalbed methane content determination10.1016/j.jngse.2022.104711 ↗
8. Estimation of gas-in-place content in coal and shale reservoirs: A process analysis method and its preliminary application10.1016/j.fuel.2019.116266 ↗
9. A lightweight pressure- and gas-preserved coring tool for accurate gas content measurement in deep coal seams10.1016/j.jclepro.2025.145230 ↗
10. Development and validation of a remotely triggered pressureand gas-preserved coring tool for deep coal mines in drilling fluid environments10.46690/ager.2024.11.07 ↗
11. Comparison and Verification of Gas-Bearing Parameter Evaluation Methods for Deep Shale Based on the Pressure Coring Technique10.1021/acs.energyfuels.2c03840 ↗
12. Drilling to Decipher Long-Term Sea-Level Changes and Effects A Joint Consortium for Ocean Leadership, ICDP, IODP, DOSECC, and Chevron Workshop10.5194/sd-6-19-2008 ↗
13. Review and Analysis of Key Techniques in Marine Sediment Sampling10.1186/s10033-020-00480-0 ↗
14. Design and deployment of autoclave pressure vessels for the portable deep-sea drill rig MeBo (Meeresboden-Bohrgert)10.5194/sd-23-29-2017 ↗
15. Pressure coring, logging and subsampling with the HYACINTH system10.1144/GSL.SP.2006.267.01.11 ↗
16. Wireline Coring and Analysis under Pressure: Recent Use and Future Developments of the HYACINTH System10.5194/sd-7-44-2009 ↗
17. Review of pressure coring systems for offshore gas hydrates research10.3723/ut.33.019 ↗
18. Development and application of GW−CP194−80A pressure−maintaining coring tool
19. In-situ pressure-preserved coring for deep oil and gas exploration: Design scheme for a coring tool and research on the in-situ pressure-preserving mechanism10.1016/j.energy.2023.129519 ↗
20. Dissolved Methane Diffusion Drives Hydrate-Bearing Pressure Core Degradationduring Long-Term Storagein Water10.1021/acs.energyfuels.4c01487 ↗
21. Comprehensive Review on Exploration and Drilling Techniques for Natural Gas Hydrate Reservoirs10.1021/acs.energyfuels.0c02202 ↗
22. Technology and equipment of sealed coring for accurate determination of coalbed gas content in ground well
23. Sampling Methane-Bearing Coal Seams by Freezing Method: Coalbed Methane Desorption and Inhibition Characteristics Under Freezing Temperature10.1007/s11053-019-09488-3 ↗
24. Research on in-situ condition preserved coring and testing systems10.1016/j.petsci.2021.11.003 ↗
25. Study of a low-disturbance pressure-preserving corer and its coring performance in deep coal mining conditions10.1016/j.ijmst.2023.07.003 ↗
26. Design and Experimental Study of an Improved Pressure Core Sampler for Marine Gas Hydrates10.1021/acsomega.3c09013 ↗
27. A numerical investigation of the sealing performance and the strength of a raised face metallic bolted flange joint10.1016/j.ijpvp.2020.104255 ↗
28. Sealability of Stationary Metal-to-Metal Seals10.1115/1.1715103 ↗
29. Influence of surface roughness on leakage of new metal gasket10.1016/j.ijpvp.2013.06.004 ↗
30. Identification of leakage in ball valves by analysis of pressure and torque signatures in cyclical tests under critical operating conditions10.1016/j.engfailanal.2020.104828 ↗
31. Contact performance analysis of pressure controller’s sealing interface in deep in-situ pressure-preserved coring system10.1016/j.petsci.2021.11.022 ↗
32. Novel designs of pressure controllers to enhance the upper pressure limit for gas-hydrate-bearing sediment sampling10.1016/j.energy.2021.120405 ↗
33. Garfield, G., and Mackenzie, G. (2007, January 28). Zonal Isolation Applications Utilizing New Metal-To-Metal Sealing Technology Demonstrates Potential For Offshore And Deepwater Environments. Proceedings of the Offshore Mediterranean Conference and Exhibition, Ravenna, Italy. Available online: https://onepetro.org/OMCONF/proceedings-pdf/OMC07/OMC07/OMC-2007-163/1833024/omc-2007-163.pdf.
34. Failure analysis of the conical gaskets in ultra-high pressure pipeline sealing devices: Experiment and numerical simulation10.1016/j.engfailanal.2021.105946 ↗
35. Fundamental Evaluation of Sealability of Greased Metal-to-Metal Seal on Premium Threaded Joints at High Pressure and High Temperature10.2474/trol.16.192 ↗
36. Reliability of a high-pressure die cast Al alloy radiator10.1016/j.engfailanal.2019.06.002 ↗