journal article·2025-11-05Open access

Impact of Three-Fluid Nozzle Emulsification on the Physicochemical and Thermodynamic Properties of Avocado Oil Microcapsules Obtained by Spray Drying

Anahí Hernández-Marañón, Enrique Flores-Andrade, Jorge Yáñez-Fernández, M. Teresa Carvajal, Luz Alicia Pascual-Pineda, Liliana Alamilla-Beltrán, Humberto Hernández-Sánchez, Gustavo F. Gutiérrez-López

Applied Sciences· Volume 15· Issue 21

Abstract

This study investigated the production and characterization of avocado oil emulsions generated with a three-fluid nozzle (3FN) and the physicochemical and thermodynamic properties of the resulting microcapsules obtained by spray drying. The emulsions showed a bimodal size distribution with a main peak at 0.893 µm and PDI values below 0.70 indicate a mid-range polydispersity. Despite their shear-thinning behavior, emulsions exhibited limited stability, as indicated by ζ-potential (−23.9 mV) and increasing TSI values. Spray drying with 3FN achieved a yield of 71.7% and an encapsulation efficiency of 57.8%, with moisture content below 4%, meeting commercial requirements. The microcapsules displayed unimodal particle distributions (D[3,2] = 8.38 µm; D[4,3] = 11.14 µm) and irregular spherical morphologies with surface folds and roughness. Adsorption isotherms followed a type II pattern, well described by the GAB model, with monolayer moisture content (0.043–0.060 g H2O/g solids) defining critical stability conditions. Thermodynamic analyses identified a “minimum entropy zone” corresponding to enhanced structural stability, while glass transition data confirmed that encapsulated oil did not act as a plasticizer. Overall, the use of a three-fluid nozzle enabled the development of avocado oil microcapsules with favorable physical and thermal attributes, supporting their potential for long-term stability in functional food applications.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Microencapsulation and Drying Processes · Drug Solubulity and Delivery Systems · Food Drying and Modeling

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Departamento de Ingeniería Bioquímica, Escuela Nacional de Ciencias Biológicas, Instituto Politécnico Nacional, Carpio y Plan de Ayala S/N, Miguel Hidalgo, Ciudad de México 11340, Mexico

Facultad de Ciencias Químicas, Universidad Veracruzana, Prolongación Oriente 6, Orizaba 94340, Veracruz, Mexico

Laboratorio de Biomateriales, Centro de Investigación en Ciencia Aplicada y Tecnología Avanzada, Unidad Legaria, Instituto Politécnico Nacional, Legaria 694, Miguel Hidalgo, Ciudad de México 11500, Mexico

Department of Agricultural & Biological Engineering, Purdue University, 225 South University Street, West Lafayette, IN 47907-2093, USA

Centro de Investigación y Desarrollo en Alimentos (CIDEA), Universidad Veracruzana, Xalapa 91000, Veracruz, Mexico

Funding

Secretaría de Investigación y Posgrado- Instituto Politécnico Nacional

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