Uncooled Insulated Monopole Antenna for Microwave Ablation: Improved Performance with Coaxial Cable Annealing

There is growing interest in measuring the temperature-dependent dielectric properties of bio-tissues using dual-mode techniques (scattering measurements and thermal treatment). Uncooled coaxial antennas are preferred for their direct contact with the measured medium and reduced complexity; however, they exhibit structural changes during ablation due to the thermal expansion of polytetrafluoroethylene (PTFE). This paper presents an experimental study on PTFE expansion in an uncooled coaxial insulated monopole antenna in response to changes in the tissue’s thermal environment. Furthermore, it presents a methodology to mitigate these effects through coaxial annealing. The investigation consists of two distinct experiments: characterising PTFE expansion and assessing the effects of annealing through microwave ablation. This was achieved by simulating the thermal effects experienced during ablation by immersing the test antenna in heated peanut oil. PTFE expansion was measured through camera monitoring and using a toolmaker’s microscope, revealing two expansion modalities: linear PTFE expansion and non-linear plastic deformation from manufacturing processes. The return loss during ablation and consequential changes in the ablated lesion were also assessed. Antenna pre-annealing increased resilience against structural changes in the antenna, improving lesion ellipticity. Therefore, this study establishes a fabrication method for achieving an uncooled thermally stable antenna, leading to an optimised dual-mode ablation procedure, enabling quasi-real-time permittivity measurement of the surrounding tissue.