journal article·2025-06-05Open access

Effect of Marine Coolant Additives on Cavitation Erosion–Corrosion of Diesel Engine Cylinder Liner

Woo-Seok Jeon, Il-Cho Park

Applied Sciences· Volume 15· Issue 11

Abstract

In this study, cavitation erosion tests were conducted to investigate the effects of the presence of coolant additives and chlorides on the corrosion and cavitation erosion of cylinder liners in marine diesel engines. Electrochemical experiments were conducted to evaluate the corrosion characteristics of ductile cast iron (DCI), and the corrosion potential and corrosion current density were measured. In addition, weight loss, surface roughness, and maximum surface damage depth were quantified as a function of cavitation exposure time. Furthermore, to investigate the erosion and erosion–corrosion characteristics induced by cavitation attack, the damaged surface morphology was closely examined using a scanning electron microscope (SEM) after the cavitation erosion tests. The results revealed that the coolant additive effectively protected the DCI from corrosion caused by aggressive chlorides. In particular, when an appropriate amount of additive was added to a coolant containing 100 ppm of chloride, the corrosion current density of DCI was reduced by approximately 31.7 times, significantly improving corrosion resistance. Therefore, different surface damage mechanisms corresponding to cavitation erosion and cavitation erosion–corrosion were identified depending on the presence or absence of the coolant additive during the cavitation erosion tests.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Cavitation Phenomena in Pumps · Mechanical Failure Analysis and Simulation · Erosion and Abrasive Machining

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Graduate School, Department of Marine Engineering, Mokpo National Maritime University, Mokpo 58628, Republic of Korea

Division of Cadet Training, Mokpo National Maritime University, Mokpo 58628, Republic of Korea

References (57)

Show source-provided references
1. Study of the Friction and Wear Characteristics of Piston Ring/Cylinder Liner Systems in Marine Engines
2. High temperature materials for heavy duty diesel engines: Historical and future trends10.1016/j.pmatsci.2018.10.004 ↗
3. A Study on the Cavitation Corrosion of Gray Cast Iron Liner by Antifreeze
4. MAN Diesel & Turbo (2025, April 14). Cooling Water Treatment and Periodical Test of the Cooling Water. Service Letter, SL2016-623/JFH, Available online: https://www.man-es.com/docs/default-source/service-letters/sl2016-623.pdf?sfvrsn=7e43c4b3_4.
5. Simulation Modelling of Marine Diesel Engine Cooling System10.7225/toms.v10.n01.008 ↗
6. Review of power cylinder friction for diesel engines10.1115/1.1290592 ↗
7. Winterthur Gas & Diesel Ltd. (2025, April 14). Cooling Water and Additives All Engines. 2021, Issue 004 2021-05., Available online: https://wingd.com/media/w1ho1wo2/cooling-water-and-additives-for-wingd-engines_v4.pdf.
8. Thermodynamic Analysis of ORC to Recover waste Heat of Jacket Cooling Water in Diesel Engine
9. Corrosion of cast irons10.1016/B978-044452787-5.00088-3 ↗
10. Comparison of conventional and organic acid technology (OAT) coolants in heavy duty diesel engine service
11. Review of organic acids as inhibitors in engine coolants
12. Argade, G., Chilukuri, A., Perry, J., Viers, M., Steenhoek, J., Debusk, J., Wang, C., and Trobaugh, C. (2021). Corrosion Behavior of Alloyed Cast Iron in Ethylene Glycol-Based Engine Coolants at Elevated Temperature. Coatings, 11.10.3390/coatings11030357 ↗
13. Hunsicker. The Role of Carboxylate-Based Coolants in Cast Iron Corrosion Protection
14. On the role of NO2− ions in passivity breakdown of Zn in deaerated neutral sodium nitrite solutions and the effect of some inorganic inhibitors: Potentiodynamic polarization, cyclic voltammetry, SEM and EDX studies10.1016/j.electacta.2007.10.034 ↗
15. Electrochemical aspects of the steel-concrete system. A review10.1007/s10008-016-3238-z ↗
16. Effect of sodium nitrite-borax blend on the corrosion rate of low carbon steel in industrial water medium10.1016/j.corsci.2008.07.002 ↗
17. Corrosion of AISI 4130 Steel Alloy under Hydrodynamic Condition in Ethylene Glycol + Water + NO2− Solution10.1016/j.jmst.2012.11.013 ↗
18. Utilizing of sodium nitrite as inhibitor for protection of carbon steel in salt solution10.1016/S1452-3981(23)15759-2 ↗
19. Inhibitor action on the corrosion of ion in salt-water solution10.1016/0010-938X(67)80032-5 ↗
20. Effect of nitrite in corrosion of reinforcing steel in neutral and acid solutions simulating the electrolytic environments of micropores of concrete in the propagation period10.1016/j.corsci.2007.08.016 ↗
21. Influence of pH on the nitrite corrosion inhibition of reinforcing steel in simulated concrete pore solution10.1016/j.corsci.2011.08.002 ↗
22. Carbon steel passivity examined in alkaline solutions: The effect of chloride and nitrite ions10.1016/j.electacta.2008.01.091 ↗
23. A study on chloride-induced dapassivation of mild steel in simulated concrete pore solution10.1016/S0008-8846(02)00895-5 ↗
24. The inhibitive mechanisms of nitrite and molybdate anions on initiation and propagation of pitting corrosion for mild steel in chloride solution10.1016/j.apsusc.2015.07.037 ↗
25. A bench test procedure for evaluating the cylinder liner pitting protection performance of engine coolant additives for heavy duty diesel engine applications
26. Steck, B., Sommerfeld, G., and Schneider, V. (November, January 31). Cavitation on Wet Cylinder Liners of Heavy Duty Diesel Engines. Proceedings of the Commercial Vehicle Engineering Congress and Exhibition 2006, Chicago, IL, USA.10.4271/2006-01-3477 ↗
27. Steck, B. (2008, January 7–9). Avoiding Cavitation on Wet Cylinder Liners of Heavy Duty Diesel Engines by Parameter Changes. Proceedings of the Conference: SAE Brazil Congress and Exhibit 2008, Sao Paulo, Brazil.10.4271/2008-36-0073 ↗
28. Modelling and evaluating piston slap-induced cavitation of cylinder liners in heavy-duty diesel engines10.17531/ein/169644 ↗
29. Combined suppression effects on hydrodynamic cavitation performance in Venturi-type reactor for process intensification10.1016/j.ultsonch.2022.106035 ↗
30. Analysis of the flow field characterization on the cavitation water jet applied to planar and curved surfaces10.1063/5.0233488 ↗
31. Investigation on The Flow Characteristics of Rotating Nozzle Cavitation Water Jet Flow Field
32. Luo, Y., Zang, J., and Zheng, H. (2023). Flow Field and Gas Field Distribution of Non-Submerged Cavitation Water Jet Based on Dual-Nozzle with Concentric Configuration. Water, 15.10.3390/w15162904 ↗
33. Several compressible computational fluid dynamics methods applied to transient sheet/cloud cavitation10.1063/5.0252333 ↗
34. 3D Numerical Simulation of the Cavitation Characteristics of Cooling-Water Flow of Cylinder Liners for Diesel Engines
35. Vibration-induced cavitation in cylinder liners caused by piston slaps10.1016/j.ijmecsci.2024.109025 ↗
36. Differences in ultrasonic cavitation damage between new and used engine coolants with varying time in operation10.1016/j.wear.2024.205238 ↗
37. (2021). Standard Test Method for Cavitation Erosion Using Vibratory Apparatus. Standard No. ASTM G32-16.
38. Case studies in graphitic corrosion of cast iron pipe10.1007/s11668-020-01097-0 ↗
39. Corrosion inhibiting mechanism of nitrite ion on the passivation of carbon steel and ductile cast iron for nuclear power plants
40. New Mechanism on synergistic effect of nitrite and triethanolamine addition on the corrosion of ductile cast iron
41. Inhibition mechanism of nitrite on the corrosion of carbon steel in simulated cooling water systems10.1002/maco.201709735 ↗
42. Effect of nitrite concentration on the corrosion behavior of carbon steel pipelines in synthetic tap water10.1016/j.corsci.2012.07.005 ↗
43. Rate of Breakdown and Mechanism of Nitrite Inhibition of Steel Corrosion10.1149/1.2773792 ↗
44. Photoelectron spectroscopy study of the inhibition of mild steel corrosion by molybdate and nitrite anions10.1016/j.corsci.2009.09.030 ↗
45. Effects of NO2− Ions on localized corrosion of steel in NaHCO3 + NaCl electrolytes10.1016/j.electacta.2006.12.040 ↗
46. Durability of mixtures containing calcium nitrite based corrosion inhibitor10.1016/j.cemconcomp.2004.02.016 ↗
47. The effect of inhibitors on the corrosion of tin in sodium chloride solution10.1016/0010-938X(94)90170-8 ↗
48. Synergistic effect of cavitation erosion and corrosion of various engineering alloys in 3.5% NaCl solution10.1016/S0921-5093(00)00899-6 ↗
49. Erosion and corrosion of cast iron under cavitation conditions10.1016/0301-679X(91)90035-8 ↗
50. Effect of ultrasonically induced cavitation on behaviour of nodular cast iron in sea water10.1179/000705991798269314 ↗
51. Basumatary, J., Nie, M., and Wood, R.J.K. (2015). The synergistic effects of cavitation erosion–corrosion in ship propeller materials. J. Bio-Tribo-Corros., 1.10.1007/s40735-015-0012-1 ↗
52. Synergistic effects of cavitation erosion and corrosion for nickel aluminium bronze with oxide film in 3.5% NaCl solution10.1016/j.wear.2017.01.047 ↗
53. Cavitation corrosion of nodular cast iron (NCI) in seawater: Microstructural effects10.1016/S1044-5803(02)00185-7 ↗
54. Analysis of cavitation erosion resistance of cast iron and nonferrous metals based on database and comparison with carbon steel data10.1016/j.wear.2010.04.031 ↗
55. Hammitt, F.G. (1980). Cavitation and Multiphase Flow Phenomena, McGraw-Hill.
56. Ultrasonic cavitation erosion of nodular cast iron with ferrite–pearlite microstructure10.1016/j.ultsonch.2014.11.001 ↗
57. Cavitation erosion characteristics of hard chromium plated diesel engine cylinder liner10.1080/00202967.2022.2063588 ↗