journal article·2025-05-12Open access

A Design of an Engine Speed Measurement System Based on Cigarette Lighter Signal Analysis in Vehicles

Xuelian Li, Xuanze Wang, Jinping Yin, Da Liu, Zhongsheng Zhai

Applied Sciences· Volume 15· Issue 10

Abstract

This study proposes a non-contact engine speed measurement system using vehicle electrical characterization to address the limitations of traditional contact-type methods and optical methods. The developed system collects coupled AC signals through a cigarette lighter interface and extracts the AC features for frequency analysis through a signal conditioning circuit. The system employs a hybrid algorithm combining Fast Fourier Transform (FFT) and phase difference compensation to estimate the coarse frequency in the 1-second FFT analysis via sinusoidal least squares fitting and phase difference calculation. The STM32F4-based hardware integrates dual-channel acquisition and adaptive signal conditioning. The experimental results demonstrate high measurement accuracy with errors below 0.4%, real-time performance (1 Hz update rate), and operational portability. Validation tests show a 33-fold improvement in accuracy over the pure FFT method under transient conditions. Key innovations include (1) phase-difference-enhanced frequency resolution (0.1% error), and (2) optimized computational efficiency for embedded deployments. The system’s portability and robustness make it suitable for on-site diagnostics, meeting the automotive industry’s need for non-intrusive, high-precision speed measurements.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Advanced Measurement and Detection Methods · Advanced Sensor and Control Systems · Sensor Technology and Measurement Systems

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Mechanical Engineering, Hubei University of Technology, Wuhan 430068, China

Funding

Hubei Provincial Innovation Group Project

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