Optimization of DLTS Hinges for the Assembly of the Solar Arrays of a Communication CubeSat

This paper demonstrates the analytical and numerical investigations for the obtainment of the predefined critical parameters of double-layer tape spring (DLTS) hinges. The DLTS hinge is utilized for the coupling between the solar panels to assist the accommodation and formulation of the assumed origami-based pattern of the solar arrays. They are examined for the assurance of safety, durability, non-permanent deformation, and stability from the stowed to the deployment configuration. Von Misses stress (σv) and steady-state moment simulations are investigated by varying the critical hinge design parameters of curvature radius (R), subtended angle (θ) and layer thickness (t). Two optimization models, Taguchi and response surface methodology/RSM, are utilized by employing the computational findings to obtain and validate the modified optimal geometric parameters within this analytical experiment. For the Taguchi method, the optimization of σv and the steady-state moment is accomplished with a t of 1.75–2.25 mm, R of 1.5–2.0 mm, and θ of 1–1.2°. Furthermore, the RSM model shows that the t, R, and θ parameters are determined to be 2.90 mm, 2 mm, and 1.35°, respectively. For optimization of the hinge design, both models should be considered for improved verification and accuracy of the results.