journal article·2023-07-04Open access

A Risk Characterization Model and Visualization System in Aluminum Production

Zhenming Sun, Yankai Zhang, Youlong Chen, Yunbing Hou, Dong Gao, Jun Li

Applied Sciences· Volume 13· Issue 13

Abstract

Electrolytic aluminum operation accidents have caused great losses to countries and people. Therefore, taking two typical accidents of explosion and leakage in electrolytic aluminum production as the research object, the form of accident risk characterization was explored and a risk characterization visualization system was designed. Based on the methods of risk assessment and characterization, the likelihood and consequence of accidents were studied. The influencing factors of likelihood and a type of Euclidean distance formula were used to characterize the likelihood. The consequence portion was characterized by two components, with one being the failure degree determined by the accident and the other being the exposure degree of people and equipment. The intensity of event was used to characterize the failure degree and the spatial search model was used to characterize the exposure degree. Finally, the visual system of electrolytic aluminum operation accidents was established based on the risk characterization model.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Risk and Safety Analysis · Evaluation and Optimization Models · Occupational Health and Safety Research

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Energy and Mining Engineering, China University of Mining and Technology-Beijing, Beijing 100083, China

School of Civil and Resources Engineering, University of Science and Technology Beijing, Beijing 100083, China

Funding

The National Key Research and Development Program of China

References (54)

Show source-provided references
1. Risk analysis and safety measures of working in confined space
2. Analysis and countermeasure of lead hole Burning Accident at the bottom of No. 1 BF in Hansteel
3. Hazard Mechanisms Analysis and Safety Precautions of Explosive Splash and Explosion in Induction Furnace
4. Analysis on the Cause of burning through Accident of No. 3 Blast-furnace in Jiusteel
5. Cause analysis of major Accident of “8.19” liquid aluminum Spill Explosion
6. Application of fault tree analysis in preventing explosion accident of aluminum rod deep well casting
7. Numerical simulation of liquid aluminum leakage in casting process10.1016/S1003-6326(21)65496-1 ↗
8. Ministry of Natural Resources of the People’s Republic of China (2021). China Mineral Resources, Geological Publishing House.
9. Scientifific challenges of research on natural hazards and disaster risk
10. The potential risk to public safety posed by the economic regulation of gas infrastructure10.1016/j.ssci.2022.105760 ↗
11. Formulation and application of the probability of exceedance metric for risk characterization of non-threshold chemical hazards in food10.1016/j.foodcont.2021.107910 ↗
12. Prognostics of aluminum electrolytic capacitors using artifificial neural network approach10.1016/j.microrel.2017.11.002 ↗
13. Safety evaluation of electrolytic aluminum production based on AHP and fuzzy mathematics
14. Kukharova, T.V., Ilyushin, Y.V., and Asadulagi, M.-A.M. (2022). Investigation of the OA-300M Electrolysis Cell Temperature Field of Metallurgical Production. J. Energ., 15.10.3390/en15239001 ↗
15. Kukharova, T.V., Ilyukhina, Y.A., and Shestopalov, M.Y. (2022, January 25–28). Development of a Methodology for Controlling the Process of Heating Metal Blanks in a Methodical Furnace. Proceedings of the 2022 Conference of Russian Young Researchers in Electrical and Electronic Engineering (ElConRus), Saint Petersburg, Russia.10.1109/ElConRus54750.2022.9755574 ↗
16. Hazard identification & risk control in aluminum production10.1016/j.psep.2022.07.017 ↗
17. Overview on Accident Causing Theories
18. Safety metaphors and theories, a review of the occupational safety literature of the US, UK and The Netherlands, till the fifirst part of the 20th century10.1016/j.ssci.2010.01.020 ↗
19. Dynamic accident modeling for high-sulfur natural gas gathering station10.1016/j.psep.2013.03.004 ↗
20. Comparison study of Accident-Causing Theories
21. Overview on Accident-Caursing Theories10.1007/s11771-007-0012-5 ↗
22. Duality of production-related energy objects and mechanism of abnormal release of energy
23. Discussion on Control of Major Hazards and of Major Accident Potential
24. Bayesian network and game theory risk assessment model for third-party damage to oil and gas pipelines10.1016/j.psep.2019.11.038 ↗
25. Industrial non-routine operation process risk assessment using job safety analysis (JSA) and a revised Petri net10.1016/j.psep.2018.05.029 ↗
26. Safety evaluation of underground mine six systems based on analytical hierarchy process and evidence theory
27. A comprehensive framework for evaluation of piping reliability due to erosion–corrosion for risk-informed inservice inspection10.1016/S0951-8320(03)00163-7 ↗
28. Risk assessment of gas explosion in coal mines based on fuzzy AHP and bayesian network10.1016/j.psep.2020.01.003 ↗
29. Decision trees for hierarchical multi-label classifification10.1007/s10994-008-5077-3 ↗
30. Towards system for the management of safety on board artisanal fifishing vessels: Proposal for check-lists and their application10.1016/j.ssci.2008.04.005 ↗
31. (2019). Risk Management–Risk Assessment Techniques (Standard No. ISO/IEC 31010).
32. A VR simulation framework integrated with multisource CAE analysis data for mechanical equipment working process10.1016/j.compind.2018.01.009 ↗
33. Situation-dependent remote AR collaborations: Image-based collaboration using a 3D perspective map and live video-based collaboration with a synchronized VR mode10.1016/j.compind.2018.06.006 ↗
34. Development of an immersive SLAM-based VR system for teleoperation of a mobile manipulator in an unknown environment10.1016/j.compind.2021.103502 ↗
35. Chen, Y., Gao, D., Zhang, Y., Li, Z., and Li, J. (2020, January 12–14). Hazard and risk characterization visualization system for molten aluminum operation. Proceedings of the 2020 IEEE 4th Information Technology, Networking, Electronic and Automation Control Conference (ITNEC), Chongqing, China.10.1109/ITNEC48623.2020.9084739 ↗
36. Li, J., Li, Z., Zhang, Y., Sun, E., and Gao, D. (2019, January 28–30). Visualization System of Accidents and Risk in Molten Metal Operations. Proceedings of the 2019 2nd International Conference on Safety Produce Informatization, Chongqing, China.10.1109/IICSPI48186.2019.9095881 ↗
37. Numerical Simulation of Val idation and Influence Factors of Explosion Accident Caused from LPG Tank Leakage
38. Long-term consequence and vulnerability assessment of thermal radiation hazard from LNG explosive fifireball in open space based on full-scale experiment and PHAST10.1016/j.jlp.2017.01.001 ↗
39. Analog tests and numerical calculation method of nuclear explosion shock wave load based on closed space implosion
40. Energy damage and the ten countermeasure strategies10.1177/001872087301500407 ↗
41. The changing approach to the epidemiology, prevention, and amelioration of trauma: The transition to approaches etiologically rather than descriptively based10.2105/AJPH.58.8.1431 ↗
42. (2018). Risk Management–Guidelines (Standard No. ISO 31000).
43. (2023, June 01). The National Institute for Occupational Safety and Health (NIOSH), Hierarchy of Controls, Available online: https://www.cdc.gov/niosh/topics/hierarchy/default.html.
44. Analysis on Water Explosion Effect of Massive Molten Aluminum
45. Analysis on formation mechanism of steam explosion accident in casting process
46. Shao, H. (2015). Chemical Engineering Safety, Metallurgical Industry Press.
47. Simulation and application of a detecting rapid response model for the leakage of flammable liquid storage tank10.1016/j.psep.2020.04.053 ↗
48. A method for simulating the entire leaking process and calculating the liquid leakage volume of a damaged pressurized pipeline10.1016/j.jhazmat.2017.02.039 ↗
49. An integrated detection and location model for leakages in liquid pipelines10.1016/j.petrol.2018.12.078 ↗
50. Numerical study and safety spacing of buried parallel gas pipelines: A study based on TNT equivalent method10.1016/j.ijpvp.2018.11.002 ↗
51. Methods for vapour cloud explosion blast modelling10.1016/0304-3894(93)85003-W ↗
52. Review of Area Expansion Calculation Method for Liquid Leakage to Liquid Pool
53. Study on the Classificatiom of Dangerous Hazard Evaluation Based on Risk Management Method
54. Pershin, I.M., Papush, E.G., Kukharova, T.V., and Utkin, V.A. (2023). Modeling of Distributed Control System for Network of Mineral Water Wells. J. Water, 15.10.3390/w15122289 ↗