journal article·2022-06-11Open access

A Risk Assessment System of Toxic Gas Leakages in Metallurgy Based on Fuzzy Evaluation with Comprehensive Weighting

Kaeryaer Kariman, Na Gao, Chunguo Ma, Zhao Wang

Applied Sciences· Volume 12· Issue 12

Abstract

Toxic gas leakage in metallurgic plants has emerged with the growth of crude steel production in recent years, causing damage to people, facilities, and the environment. Poisonous gas leakage can lead to other severe accidents including fires, explosions and gas poisoning. In this paper, we propose a risk assessment system (RAS) for toxic gas leakage using a fuzzy evaluation method integrating the entropy weighting method (EWM) and the order relationship method (ORM) and compiled an index system consisting of four first-level indices and fifteen secondary indices. The first-level indices are blast furnace safety performance, protective facilities, evacuation and dilution facilities, and poisonous gas management. The four first-level indices’ toxic gas leak evaluation result is 0.8581, 0.8971, 0.7733, and 0.8652, respectively. We observe that the overall status of the metallurgical plant is “excellent”, yet the result for the evacuation and dilution facilities was less than 0.8, indicating that there is still room for improvement. The risk evaluation time is reduced by forty percent by adopting RAS.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Risk and Safety Analysis · Safety and Risk Management · Occupational Health and Safety Research

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Key Laboratory of Ministry of Education for High Efficient Mining and Safety, University of Science and Technology Beijing, Beijing 100083, China

Funding

Fundamental Research Fund for the Central Universities

References (35)

Show source-provided references
1. How harsh work environments affect the occupational accident phenomenology? Risk assessment and decision making optimisation10.1016/j.ssci.2017.01.004 ↗
2. System dynamics research of non-adaptive evacuation psychology in toxic gas leakage emergencies of chemical park10.1016/j.jlp.2021.104556 ↗
3. The World Steel Association (2022, May 29). November 2021 Crude Steel Production. Available online: https://worldsteel.org/media-centre/press-releases/2021/november-2021-crude-steel-production0/.
4. Global Times (2021, June 09). Gas Leak Kills 4 in East China. Available online: https://www.globaltimes.cn/page/201401/835383.shtml.
5. CBS News (2022, May 21). Explosion From Gas Leak Injures 2 Workers at U.S. Steel Plant Near Detroit., Available online: https://www.cbsnews.com/pittsburgh/news/explosion-injures-2-workers-at-us-steel-near-detroit/.
6. India TV News Desk (2022, May 21). Durgapur Steel Plant Gas Leak: 3 Dead, Several Workers Fall Ill. Available online: https://www.indiatvnews.com/news/india/durgapur-steel-plant-gas-leak-death-toll-several-workers-fall-ill-2022-02-18-760321.
7. Roh, G., Na, Y., Park, J.Y., and Kim, H. (2019). Analysis of Internal Gas Leaks in an MCFC System Package for an LNG-Fueled Ship. Appl. Sci., 9.10.3390/app9112330 ↗
8. Safety evaluation of leak in a storage tank using fault tree analysis and risk matrix analysis10.1016/j.jlp.2021.104597 ↗
9. Lee, L.N., and Kim, J.S. (2022). Development of Priority Index for Intelligent Vessel Traffic Monitoring System in Vessel Traffic Service Areas. Appl. Sci., 12.10.3390/app12083807 ↗
10. Wyszyński, M., Grudziński, M., Pokonieczny, K., and Kaszubowski, M. (2022). The Assessment of COVID-19 Vulnerability Risk for Crisis Management. Appl. Sci., 12.10.3390/app12084090 ↗
11. Tanoli, J.I., Chen, N., Ullah, I., Qasim, M., Ali, S., Rehman, Q.U., Umber, U., and Jadoon, I.A.K. (2022). Modified “Rockfall Hazard Rating System for Pakistan (RHRSP)”: An Application for Hazard and Risk Assessment along the Karakoram Highway, Northwest Pakistan. Appl. Sci., 12.10.3390/app12083778 ↗
12. Historical data-driven risk assessment of railway dangerous goods transportation system: Comparisons between Entropy Weight Method and Scatter Degree Method10.1016/j.ress.2020.107236 ↗
13. Urban flooding risk assessment based on an integrated k-means cluster algorithm and improved entropy weight method in the region of Haikou, China10.1016/j.jhydrol.2018.06.060 ↗
14. Risk assessment for long-distance gas pipelines in coal mine gobs based on structure entropy weight method and multi-step backward cloud transformation algorithm based on sampling with replacement10.1016/j.jclepro.2019.04.133 ↗
15. Efficiency Analysis of Chinese Road Systems with DEA and Order Relation Analysis Method: Externality Concerned10.1016/j.sbspro.2013.08.140 ↗
16. Evaluation of city innovation capability using the TOPSIS-based order relation method: The case of Liaoning province, China10.1016/j.techsoc.2020.101330 ↗
17. Jingjing, J. (2011). 3D Simulation of Gas Leakage and Diffusion in a Complex Enclosed Space. [Master’s Thesis, Huazhong University of Science and Technology].
18. Deep Neural Network-based Optimization Framework for Safety Evacuation Route during Toxic Gas Leak Incidents10.1016/j.ress.2021.108102 ↗
19. Investigation on regenerative heat exchanger with novel low-leakage 444 system for flue gas denitration in steel industry10.1016/j.applthermaleng.2020.115483 ↗
20. An environmental justice analysis of distribution-level natural gas leaks in Massachusetts, USA10.1016/j.enpol.2022.112778 ↗
21. Evaluating the quality of simulation teaching in Fundamental Nursing Curriculum: AHP-Fuzzy comprehensive evaluation10.1016/j.nedt.2019.03.012 ↗
22. A Combined Approach for Customer Profiling in Video on Demand Services Using Clustering and Association Rule Mining10.1109/ACCESS.2020.2992064 ↗
23. Zhuying, H., Jianping, C., Bo, L., and Xi, F. (2017, January 24–26). Application of Index Weighting Based on the Determination Method of Comprehensive Weight Coefficient. Proceedings of the 2017 8th IEEE International Conference on Software Engineering and Service Science (ICSESS), Beijing, China.
24. Xu, J., and Xu, L. (2017). Chapter Six—Fault Diagnostics. Integrated System Health Management, Academic Press.10.1016/B978-0-12-812207-5.00006-7 ↗
25. Cameron, I., Sukhram, M., Lefebvre, K., and Davenport, W. (2020). Chapter 55—Metallurgical Coke—A Key to Blast Furnace Operations. Blast Furnace Ironmaking, Elsevier.10.1016/B978-0-12-814227-1.00055-5 ↗
26. Ministry of Emergency Management of PRC (2021, November 30). Specifications for the Provision of Personal Protective Equipment—Part 3: Metallurgy, Nonferrous Metals. Available online: http://c.gb688.cn/bzgk/gb/showGb?type=online&hcno=848764EB20971C7F3FE67CFD0460F60D.
27. National Administration of Work Safety (2021, November 30). Safety Code for Gas of Industrial Enterprises, Available online: http://c.gb688.cn/bzgk/gb/showGb?type=online&hcno=AFADB43D6014CF5BA61078B6D5AC592D.
28. Jun, W., Gang, Z., Yong, Z., Yonglin, D., Lei, S., Shengcheng, Y., Zhelin, L., Yade, W., Linzhong, H., and Tianjie, L. (2021, November 30). Explosive Atmospheres—Part 31: Equipment Dust Ignition Protection by Enclosure “t”. Available online: https://kns.cnki.net/kcms/detail/detail.aspx?dbcode=SCSF&dbname=SCSF&filename=SCSF00069498&uniplatform=NZKPT&v=8JiR8G71j260cXntV0tt3h0aH3nPY6nRnS8c06GvPOWJQu4feErOUoJOn5zVMDVx.
29. Quantitative risk assessment model of hazardous chemicals leakage and application10.1016/j.ssci.2012.01.011 ↗
30. Minimizing leakage from a smelter off-gas system by enhanced control10.1016/j.jclepro.2010.08.015 ↗
31. Failure analysis of leakage at tube-to-tubesheet joints of a waste heat boiler10.1016/j.engfailanal.2021.105639 ↗
32. Geitner, F.K., and Bloch, H.P. (2012). Chapter 2—Metallurgical Failure Analysis. Machinery Failure Analysis and Troubleshooting, Butterworth-Heinemann. [4th ed.].10.1016/B978-0-12-386045-3.00002-7 ↗
33. Fired equipment combustion chamber accidents: A historical survey10.1016/j.jlp.2021.104445 ↗
34. Assessing customer satisfaction of O2O takeaway based on online reviews by integrating fuzzy comprehensive evaluation with AHP and probabilistic linguistic term sets10.1016/j.asoc.2020.106847 ↗
35. A fuzzy comprehensive evaluation method to select the optimal mineral filler for optimization of the performance of asphalt mastics10.1016/j.conbuildmat.2021.123847 ↗