Optimal Versus Equal Dimensions of Round Bales of Agricultural Materials Wrapped with Plastic Film—Conflict or Compliance?

For the assumed bale volume, its dimensions (diameter, height), minimizing the consumption of the plastic film used for bale wrapping with the combined 3D method, depend on film and wrapping parameters. Incorrect selection of these parameters may result in an optimal bale diameter, which differs significantly from its height, while in agricultural practice bales with diameters equal or almost equal to the height dominate. The aim of the study is to formulate and solve the problem of selecting such dimensions of the bale with a given volume that the film consumption is minimal and, simultaneously, the bale diameter is equal or almost equal to its height. Necessary and sufficient conditions for such equilibria of the optimal bale dimensions are derived in the form of algebraic equations and inequalities. Four problems of the optimal bale dimension design guaranteeing assumed equilibrium of diameter and height are formulated and solved; both free and fixed bale volume are considered. Solutions of these problems are reduced to solving the sets of simple algebraic equations and inequalities with respect to two variables: integer number of film layers and continuous overlap ratio in bottom layers. Algorithms were formulated and examples regarding large bales demonstrate that they can handle the optimal dimensions’ equilibria problems.