Recycling Construction and Demolition Residues in Clay Bricks

In recent years, the management of construction and demolition residues (CDRs) has become a major challenge for the construction industry due to the increasing volume of waste produced and its associated environmental impact. The aim of this article is to assess the effect of fine-grained fractions (<0.125 mm–0.6–0.125 mm) of construction and demolition residues, obtained by industrial sorting in a CDR processing plant in Rovigo (Italy), on the technological behavior and technical performance of clay bricks. Simulating the brickmaking process on a laboratory scale, it was appraised whether the CDR additions determined any change in the main properties of both fired and unfired bricks, taking a CDR-free brick body as a reference. The results indicated that the use of CDR is technologically feasible. It is possible to obtain, through proper crushing and sorting operations, grain-sized fractions with quite homogenous chemical and mineralogical composition. The residues did affect the compositional properties, porosity and water absorption of the clay bricks. Nevertheless, the characterization of the residual-added semi-finished and fired products highlighted their good technological and mechanical properties, which allowed them to provide performances similar to those of standard bricks manufactured with raw natural materials.