Study on Rock Interface Stability in the Heat Exchange Channel of the Horizontal Section of U-Shaped Wells in Hot Dry Rock

Enhanced Geothermal Systems (EGS) represent a promising direction for sustainable energy development, yet their efficiency and feasibility often suffer due to suboptimal heat extraction methods and interface instability in U-shaped wells. This study introduces an innovative volume encapsulation technology that aims to address these challenges. The proposed technology employs a combination of hydraulic fracturing and acidification to prepare the rock interface, followed by encapsulation using high-temperature liquid metal. Low-melting-point alloys are utilized as a heat exchange medium between the horizontal sections of the wells. This study meticulously analyzes the impact of formation stress, thermal shock stress, and liquid metal properties on rock interface stability. Advanced simulation tools and experimental setups were used to test the encapsulation process under various conditions. The application of liquid metal encapsulation demonstrated significant improvements in energy conversion efficiency and rock interface stability. In conditions simulating a dry and hot rock reservoir at depths up to 3000 m and temperature gradients reaching 2200 °C/m, the adjusted depth of horizontal sections and increased pumping pressure contributed to maintaining interface stability. The established failure criteria provide a robust theoretical foundation for the encapsulation process. Volume encapsulation technology using liquid metal not only enhances the operational efficiency of EGS but also stabilizes the rock interface, thereby increasing the feasibility of continuous geothermal energy extraction. This study offers valuable theoretical insights and practical guidance for future research and applications in geothermal energy technologies, creating new pathways for the efficient exploitation of geothermal resources.