journal article·2023-05-18Open access

An Analysis of Optimization for Car PBS Scheduling Based on Greedy Strategy State Transition Algorithm

Fengxiao Yu, Yipu Peng, Jian Li, Guangqi Zhou, Li Chen

Applied Sciences· Volume 13· Issue 10

Abstract

The differences in constraints between an automotive painting workshop and a final assembly workshop can lead to production scheduling disruptions, and using the Painted Body Store (PBS) in automotive manufacturing can optimize production scheduling to meet the production requirements of the final assembly workshop. This is achieved by establishing a multi-objective mixed-integer optimization scheduling model for PBS and solving the model using a state transition algorithm based on the greedy strategy; finally, a comparison was made with the classical genetic algorithm. The results show that the optimal objective function is achieved when the body sequence movement iterations for data sets N and R are 34 and 54, respectively. At this point, the highest objective function scores are 23.46 and 49.79, and vehicles entering the PBS scheduling system from the painting-to-assembly line require 31 and 38 sequence adjustments, respectively. Compared with the classical genetic algorithm, the simulation results show that the state transition algorithm based on the greedy strategy is significantly better; it can also perform well in discrete sequence movement operations, demonstrating strong global search capabilities and fast convergence. It provides a new approach for optimizing vehicle scheduling in the automotive painting-to-assembly line.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Scheduling and Optimization Algorithms · Advanced Manufacturing and Logistics Optimization · Assembly Line Balancing Optimization

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Civil Engineering, Central South University, Changsha 410075, China

School of Automation, Central South University, Changsha 410083, China

References (25)

Show source-provided references
1. A gravity-like mechanism for car sequencing problem with multistage sequencing buffer10.4028/www.scientific.net/AMR.314-316.2232 ↗
2. Chen, Z.M. (2008). Research on Multi-Shop Association Sequencing Based on Sequencing Buffer. [Master’s Thesis, Huazhong University of Science and Technology].
3. Bian, C.S. (2008). Job Shop Scheduling Optimization Method Based on Genetic Algorithm and Its Application. [Master’s Thesis, Shanghai Jiao Tong University].
4. Dynamic scheduling method of production plan in automobile manufacturing workshop10.1088/1742-6596/1884/1/012021 ↗
5. Flexible job shop scheduling optimization method based on niche particle swarm optimization algorithm
6. Applications of particle swarm optimisation in integrated process planning and scheduling10.1016/j.rcim.2007.12.002 ↗
7. Optimization and simulation of job-shop supply chain scheduling in manufacturing enterprises based on particle swarm optimization10.2507/IJSIMM18(1)CO5 ↗
8. Application of Hybrid Artificial Bee Colony Algorithm in Mixed-model Assembly Line Sequencing
9. An effective discrete artificial bee colony algorithm for scheduling an automatic-guided-vehicle in a linear manufacturing workshop10.1109/ACCESS.2020.2973336 ↗
10. Modified artificial bee colony algorithm for scheduling optimization for printed circuit board production10.1016/j.jmsy.2017.04.006 ↗
11. Solving multi-objective automobile manufacturing scheduling problem based on progressive ant colony algorithm
12. Wang, Z., and Wu, Y. (2023). An Ant Colony Optimization-Simulated Annealing Algorithm for Solving a Multiload AGVs Workshop Scheduling Problem with Limited Buffer Capacity. Processes, 11.10.3390/pr11030861 ↗
13. Hartmann, S.A., and Runkler, T.A. (2007, January 5–7). Online optimization of a color sorting assembly buffer using ant colony optimization. Proceedings of the Operations Research Proceedings 2007: Selected Papers of the Annual International Conference of the German Operations Research Society (GOR), Saarbrücken, Germany.
14. A decomposition approach for the car resequencing problem with selectivity banks10.1016/j.cor.2012.05.012 ↗
15. A Dynamic Algorithm for the Control of Automotive Painted Body Storage10.1177/0037549705062173 ↗
16. Small-world optimization algorithm and its application in a sequencing problem of painted body storage in a car company
17. Iterated tabu search for the car sequencing problem10.1016/j.ejor.2007.04.048 ↗
18. Shen, Z., Tang, Q., Huang, T., Xiong, T., Hu, H.Y.K., and Li, Y. (2018). Intelligent Computing and Internet of Things, Springer.
19. Solution of automobile mixed-model assembly scheduling model based on improved ant colony algorithm
20. Car Resequencing Problem Optimization Under Unexpected Supply Disturbance Condition Considering Remaining in Painted Body Storage as a New Objective
21. Mathematical modeling and heuristic approaches to flexible job shop scheduling problems10.1007/s10845-007-0026-8 ↗
22. Complexity results on restricted instances of a paint shop problem for words10.1016/j.dam.2005.05.033 ↗
23. Zhou, X., Yang, C., and Gui, W. (2012). State transition algorithm. arXiv.10.3934/jimo.2012.8.1039 ↗
24. Principle and Application of State Transition Algorithm
25. An adaptive quasi-Newton-state transition hybrid intelligent optimization algorithm and its application