journal article·2022-08-10Open access

An Experimental Analysis of Gas Reduction in Multiphase Flow with a KMS Helical Static Mixer

Jose Alejandro Vasquez-Santacruz, Rogelio de Jesus Portillo-Velez, Pedro Javier Garcia-Ramirez, Luis Felipe Marín-Urías, Diego Sánchez-Montero, Luis Hector Porrágas-Beltrán

Applied Sciences· Volume 12· Issue 16

Abstract

The separation dynamics of a multiphase fluid mixture is studied with the aim to validate the gas reduction from the mixture by means of a KMS helical static mixer device through a laboratory prototype based on the jet-pump artificial lift system for oil extraction. The study is focused on the cyclone phenomenon, produced by the KMS, to experimentally verify the reduction of foaming in a reservoir behaving as a horizontal gravity separator of an oil–gas–water mixture under specific dynamics conditions of velocity and pressure of an incoming streamline, as well as some physical mounting configurations of the device. The results were numerical and experimentally validated, projecting the real performance in three-phase separators in an oil extraction field to improve efficiency in pumping machines regarding the negative effects of the gas. Concerning the gas reduction, a KMS of two elements located at 100 mm from the entrance of the horizontal reservoir and 20 mm from a gas casing tube successfully improves the gas isolation from the mixture, from 29.2% to practically 0% over 200 min in the reservoir, to let oil and water become separated by sedimentation. This gas reduction is indirectly assessed by the emulsion that is generated, which affects the time of oil separation in the counterbalance.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Cyclone Separators and Fluid Dynamics · Aerosol Filtration and Electrostatic Precipitation · Spacecraft and Cryogenic Technologies

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Faculty of Electrical and Electronic Engineering, University of Veracruz, Veracruz 91000, Mexico

Faculty of Construction Engineering and Habitat, University of Veracruz, Veracruz 91000, Mexico

Engineering Institute, University of Veracruz, Veracruz 91000, Mexico

Funding

Nuvoil-Geolis Company

References (23)

Show source-provided references
1. Nguyen, T. (2020). Artificial Lift Selection Methodology for Vertical and Horizontal Wells in Conventional and Unconventional Reservoirs, Springer. Artificial Lift Methods, Petroleum Engineering.10.1007/978-3-030-40720-9_7 ↗
2. Guo, B., Lyons, W.C., and Ghallambor, A. (2007). Petroleum Production Engineering. A Computed Assisted Approach, Elsevier. Science and Technology Books.
3. A novel centrifugal gas liquid pipe separator for high veloc-ity wet gas separation10.1016/j.ijmultiphaseflow.2019.103190 ↗
4. Rousseau, R. (1987). Handbook of Separation Process Technology, John Wiley and Sons.
5. Haan, A.B., Burak, H.E., and Schuur, B. (2020). Industrial Separation Processes. Fundamentals, De Gruyter.10.1515/9783110654806 ↗
6. Ibarra, J., Pardo, R., Vega, L., and Carios, E. (2013). Experimental study of downhole gas separators under viscous flow conditions. SPE Artificial Lift Conference-Americas, SPE-International.
7. Gas/liquid separation: Quantifying separation performance-part 1
8. A review of gravity three—Phase separators
9. Numerical analysis of a novel gas–liquid preseparation cyclone10.1016/j.seppur.2017.11.066 ↗
10. Influence of the dipleg shape on the performance of gas cyclones10.1016/j.seppur.2019.116000 ↗
11. Modeling and simulation of the gas- liquid separation process in an axial flow cyclone based on the Eulerian-Lagrangian approach and surface film model10.1016/j.powtec.2019.05.039 ↗
12. Numerical analysis of flow resistance reduction methods in cyclone separator10.1016/j.jtice.2018.12.011 ↗
13. Application of Gas Cyclone–Liquid Jet Absorption Separator for Purification of Tail Gas Containing Ammonia10.1080/09593330.2018.1474266 ↗
14. Frank, M., Kamenicky, R., Drikakis, D., Thomas, L., and Wood, T. (2019). Multiphase Flow Effects in a Horizontal Oil and Gas Separator. Energies, 12.10.3390/en12112116 ↗
15. Static mixers: Mechanisms, applications and characterization methods—A review10.1016/j.cherd.2013.07.013 ↗
16. Paul, E., Atiempo-Obeng, V., and Kresta, S. (2004). Handbook of Industrial Mixing: Science and Practice, Wiley-Interscience.10.1002/0471451452 ↗
17. Simulation of Gas-Liquid Flow in a Helical Static Mixer10.1016/j.ces.2015.06.052 ↗
18. A systematic review on the heat transfer investigation of the flow boiling process10.1016/j.cep.2021.108425 ↗
19. Kolmetz, K., and Jaya, A. (2014). Static Mixer (Engineering Design Guideline), KLM Technology Group.
20. Mixing Characteristics of Gas-Liquid Flow In A Static Mixer: A Numerical Study
21. Visualization and quantitative analysis of dispersive mixing by a helical static mixer in upward co-current gas–liquid flow10.1016/j.cej.2014.09.019 ↗
22. Tu, J., Yeo, G., and Liu, C. (2018). Computational Fluid Dynamics: A Practical Approach, Butterworth-Heinemann. [3rd ed.].
23. Ansys Inc. (2011). ANSYS CFX-Solver Theory Guide, Ansys Inc.. Release 14.0.