The Magnetic Levitation Weaving Needle Monitoring System and Predictive Analysis Based on Digital Twin

To address the issues of low visibility, poor real-time performance, and weak interaction capabilities in the operation of magnetic levitation circular knitting needles, an online monitoring method based on digital twin technology for magnetic levitation knitting needles is proposed. This method first conducts an in-depth analysis of the digital twin five-dimensional model of the magnetic levitation knitting needle to monitor the operational status of the equipment in real time. Additionally, an online monitoring system based on the Unity3D engine and a digital twin-based architecture for magnetic levitation knitting needles are designed. On this basis, the comprehensive monitoring, operation, and maintenance of the magnetic levitation knitting needles are achieved through the design of virtual models, visual interfaces, and real-time data acquisition and driving technology. Finally, this method takes a 5-inch 32-needle magnetic levitation circular knitting machine as the application research object. By analyzing the movement trajectory and real-time current feedback data of the three working positions of the magnetic levitation knitting needles, the rationality, effectiveness, and accuracy of the proposed method and model are demonstrated, achieving online monitoring of the magnetic levitation knitting needles and reflecting the full lifecycle process of the magnetic levitation knitting needles.