journal article·2023-03-09Open access

New Calculation Methodology of the Operations Number of Cold Rolling Rolls Fine Grinding

Sergey Bratan, Zuzana Ságová, Milan Sága, Boris Yakimovich, Ivan Kuric

Applied Sciences· Volume 13· Issue 6

Abstract

This article considers the methods of calculating the number of operations for the fine grinding of cold rolling rolls which allows one to ensure the least labor-intensive processing of the part. Based on the analysis of the patterns in the operation of single abrasive grains, the dependence of the productivity of the fine-grinding process on the grain size of the wheel, the grinding allowance, the grinding mode, the size of the workpiece, and the wheel, is proposed. To analyze the productivity of the finishing grinding processes, a productivity indicator, independent of the size of the wheel and the workpiece, is analyzed, and the impact on the productivity indicator of the number of finishing grinding operations, as well as the following sequence of their optimization, is established. To simplify the calculation of the optimal number of operations, graphs and a nomogram are constructed. According to the proposed methodology, the calculation of the number of finishing operations of cold rolling rolls of various sizes was carried out. Experimental verification of the proposed theoretical dependencies and methods for calculating the optimal number of grinding operations was also carried out.
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Research context

OpenAlex topics: Advanced machining processes and optimization · Mineral Processing and Grinding · Engineering Technology and Methodologies

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Polytechnical Institute, Sevastopol State University, 33 Universitetskaya St., 299053 Sevastopol, Russia

Department of Automation and Production Systems, Faculty of Mechanical Engineering, University of Žilina, Univerzitná 8215/1, 010 26 Žilina, Slovakia

Department of Applied Mechanics, Faculty of Mechanical Engineering, University of Žilina, Univerzitná 8215/1, 010 26 Žilina, Slovakia

Institute of Nuclear Energy and Industry, Sevastopol State University, 7 Kurchatova St., 299015 Sevastopol, Russia

Funding

University of Žilin

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