journal article·2010-04Open access

The significance of friction in the single point incremental forming process

P. Eyckens, J. Duflou, A. Van Bael, P. Van Houtte

Abstract

The Single Point Incremental Forming Process (SPIF) makes use of a single, small forming tool to incrementally deform a metal sheet into a complex shape. Without a need for dedicated tooling, this process meets the demand for small batch production and Rapid Prototyping of industrial shell-like structures. The sheet is formed due to a locally applied stress field on its surface, consisting of a normal and a shear component. The shear component is strongly influenced by friction with the dragging forming tool. In common practice, SPIF is performed under well lubricated conditions and with tool rotation, both designed to minimize friction. Through-Thickness Shear (TTS), which is part of the deformation mechanism in SPIF, may be intuitively linked to the friction applied during the process.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Metal Forming Simulation Techniques · Metallurgy and Material Forming · Laser and Thermal Forming Techniques

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (8)

Show source-provided references
1. Jackson, K. and J. Allwood, The mechanics of incremental sheet forming. Journal of Materials Processing Technology, 2009. 209(3): p. 1158–1174.10.1016/j.jmatprotec.2008.03.025 ↗
2. Eyckens, P., J. Del-lero Moreau, J. Duflou, A. Van Bael, and P. Van Houtte, MK Modelling of Sheet Formability in the Incremental Sheet Forming Process, Taking into Account Through-Thickness Shear. in ESAFORM 2009. UTwente, Netherlands.10.1007/s12289-009-0458-0 ↗
3. Eyckens, P., S. He, A. Van Bael, J. Duflou, and P. Van Houtte. Finite Element, Based Formability Predictions of Sheets Subjected to the Incremental Forming Process. in Proceedings of the 9th International Conference on Computational Plasticity. 2007. Barcelona: CIMNE.
4. Aerens, R., P. Eyckens, A. Van Bael, and J. Duflou, Force prediction for single point incremental forming deduced from experimental and FEM observations. The International Journal of Advanced Manufacturing Technology, 2009, in press, http://dx.doi.org/10.1007/s00170-009-2160-2 .10.1007/s00170-009-2160-2 ↗
5. Bouffioux, C., P. Eyckens, C. Henrard, R. Aerens, A. Van Bael, H. Sol, J.R. Duflou, and A.M. Habraken. Identification of material parameters to predict Single Point Incremental Forming forces. in ESAFORM 2008. Lyon, France.10.1007/s12289-008-0183-0 ↗
6. Bouffioux, C., C. Henrard, P. Eyckens, R. Aerens, A. Van Bael, H. Sol, J. Duflou, and A.M. Habraken. Comparison of the tests chosen for material parameter identification to predict single point incremental forming forces. in Proc of the IDDRG 2008 Int Conf. Olofström, Sweden.10.1007/s12289-008-0183-0 ↗
7. Henrard, C., C. Bouffioux, P. Eyckens, H. Sol, J. Duflou, P. Van Houtte, A. Van Bael, and A.M. Habraken, Forming Forces in Single Point Incremental Forming, Prediction by Finite Element Simulations, Validation and Sensitivity. submitted to Computational Mechanics, 2009.10.1007/s00466-010-0563-4 ↗
8. Jeswiet, J., F. Micari, G. Hirt, A. Bramley, J. Duflou, and J. Allwood, Asymmetric Single Point Incremental Forming of Sheet Metal. CIRP Annals - Manufacturing Technology, 2005. 54(2): p. 88–114.10.1016/S0007-8506(07)60021-3 ↗