Engineering estimates of strain and strain rate in helical rolling of balls

Yan Beygelzimer; Emmanuil Beygelzimer; Daniel Hajduk

doi:10.1007/s12289-024-01829-9

journal article·2024-05

Engineering estimates of strain and strain rate in helical rolling of balls

Yan Beygelzimer, Emmanuil Beygelzimer, Daniel Hajduk

International Journal of Material Forming· Volume 17· Issue 3

Publisher page

Bibliographic record

Abstract

No abstract is available for this record. The assistant can identify its topic from the title, but cannot infer the study’s results.

Source: Not provided · Quality: missing

Research context

OpenAlex topics: Metallurgy and Material Forming · Metal Forming Simulation Techniques · Powder Metallurgy Techniques and Materials

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (36)

Show source-provided references

1. Liu W, Wang B, Feng P, Li W, Zhang H, Zhou J (2024) Numerical and experimental investigation of helical rolling process for producing steel balls with large diameter. Arch Civ Mech Eng 24(5). https://doi.org/10.1007/s43452-023-00814-410.1007/s43452-023-00814-4 ↗

2. Chyla P, Pater Z, Tomczak J, Chyla P (2016) Numerical analysis of a rolling process for producing steel balls using helical rolls. Arch Metall Mater 61(2):485–492. https://doi.org/10.1515/amm-2016-008510.1515/amm-2016-0085 ↗

3. Pater Z, Tomczak J, Bartnicki J, Lovell MR, Menezes PL (2013) Experimental and numerical analysis of helical-wedge rolling process for producing steel balls. Int J Mach Tools Manuf 67:1–7. https://doi.org/10.1016/j.ijmachtools.2012.12.00610.1016/j.ijmachtools.2012.12.006 ↗

4. Gontarz A, Tomczak J, Pater Z, Bulzak T (2019) Effect of the forming zone length on Helical Rolling Processes for Manufacturing Steel Balls. Materials 12:2917. https://doi.org/10.3390/ma1218291710.3390/ma12182917 ↗

5. Liu S, Liu J, Xu H, Wang Z, Shen J, Wang B (2022) Experimental and numerical study of cold helical rolling of small-diameter steel balls. Int J Adv Manuf Technol 119:599–613. https://doi.org/10.1007/s00170-021-08076-110.1007/s00170-021-08076-1 ↗

6. Cao Q, Hua L, Qian D-s (2015) Finite element analysis of deformation characteristics in cold helical rolling of bearing steel-balls. J Cent South Univ 22:1175–1183. https://doi.org/10.1007/s11771-015-2631-610.1007/s11771-015-2631-6 ↗

7. Pater Z, Tomczak J, Bulzak T, Wojcik L, Walczuk P (2019) Determination of the critical value of damage in a channel-die rotational compression test. Int J Mater Form. https://doi.org/10.1007/s12289-019-01524-010.1007/s12289-019-01524-0 ↗

8. Tomczak J, Pater Z, Bulzak T (2019) A helical rolling process for producing ball studs. Arch Civ Mech Eng 19(4):1316–1326. https://doi.org/10.1016/j.acme.2019.07.00810.1016/j.acme.2019.07.008 ↗

9. Huo Y, He T, Wang B, Zheng Z, Yang W, Hu Y, Shen M (2020) Forming analysis of steel ball bearings made with warm skew rolling. Mater Technol 54(3):417–422. https://doi.org/10.17222/mit.2019.20110.17222/mit.2019.201 ↗

10. Makovei V, Protsenko P, Sokhan D (2018) Modeling ball rolling in spiral rolls. Mech Adv Technol 83(2):24–30. https://doi.org/10.20535/2521-1943.2018.83.11701210.20535/2521-1943.2018.83.117012 ↗

11. Naizabekov A, Mukhametkaliyev B, Lezhnev S, Panin E (2021) Theoretical study of the process of balls rolling with a diameter of 40 mm on a ball rolling mill. In: COMAT 2020. IOP Conf Ser: Mater Sci Eng 1178. https://doi.org/10.1088/1757-899X/1178/1/01204010.1088/1757-899X/1178/1/012040 ↗

12. Filippova MV, Temlyantsev MV, Peretyat’ko VN, Prudkii EE (2017) Mathematical modeling of balls rolling. Izv Ferr Metall 60(7):516–521. https://doi.org/10.17073/0368-0797-2017-7-516-521. (in Russian)10.17073/0368-0797-2017-7-516-521 ↗

13. Kawalla R (ed) (2016) Fast Algorithms for Material Specific Process Chain Design and Analysis in Metal Forming: Final Report for the DFG Priority Programme SPP 1204. TU Bergakademie Freiberg, Institute of Metal Forming, pp 398. https://core.ac.uk/download/235261603.pdf

14. Bélair J, Frigaard IA, Kunze H, Makarov R, Melnik R, Spiteri RJ (2016) Mathematical and computational approaches in advancing Modern Science and Engineering. Springer Int Publishing, pp 806. https://doi.org/10.1007/978-3-319-30379-610.1007/978-3-319-30379-6 ↗

15. Hamming R (2020) The art of doing Science and Engineering: learning to learn. Stripe Matter Incorporated, pp 432

16. Tselikov A (1967) Stress and strain in Metal Rolling. Mir Publ, Moscow

17. Tselikov AI, Barbarich MV, Vasilchikov MV, Granovskiy SP, Zhukevich-Stosha EA (1971) Special rolling mills. Metallurgia, Moscow, p 336 (in Russian)

18. Teterin PK (1971) Theory of helical rolling. Moscow: Metallurgia, pp 184. (in Russian)

19. Granovskiy SP (1980) New processes and mills for helical rolling. Metallurgia, Moscow, p 116 (in Russian)

20. Shсhukin VJ (1986) Fundamentals of cross wedge rolling. Minsk: Nauka i Tehnika Publ, pp 223. (in Russian)

21. Segal VM (1977) Technological problems of the theory of plasticity (research methods). Nauka i tehnika Publ, Minsk, p 256 (in Russian)

22. Andreev GV, Klushin VA, Makushok EM, Segal VM, Shchukin VJ (1974) Cross wedge rolling. Minsk: Sci Technol, pp 160 (in Russian)

23. Tomczak J, Pater Z, Bulzak T (2018) The effect of process parameters in Helical Rolling of balls on the quality of products and the forming process. Materials 11:2125. https://doi.org/10.3390/ma1111212510.3390/ma11112125 ↗

24. Kachanov LM (1971) Foundations of the theory of plasticity. North-Holland Publ. Co, Amsterdam, London, p 482

25. Nielsen CV, Bay N (2018) Review of friction modeling in metal forming processes. J Mater Process Technol 255:234–241. https://doi.org/10.1016/j.jmatprotec.2017.12.02310.1016/j.jmatprotec.2017.12.023 ↗

26. DSTU 8538 – 2015 (2016) Steel milling balls for ball mills. Specifications. SE UkrNDNC, Kyiv, pp 14

27. GOST 7524 − 2015 Grinding steel balls for ball mills. Specifications. Moscow: Standardinform Publ, pp 11 (in Russian)

28. (2009) Steel grinding balls market research in Russia and forecast of its development in conditions of the economic crisis. Moscow: InfoMine Research Group Publ, pp 165. https://www.marketing-services.ru/imgs/goods/777/rynok_stal_pomol_sharov_eng.pdf

29. Umansky AA, Golovatenko AV, Prudnikov AN (2020) Analysis of the main trends in the development of the production of grinding balls in Russia and abroad. IOP Conf Ser: Mater Sci Eng 866(1):012032. https://doi.org/10.1088/1757-899X/866/1/01203210.1088/1757-899X/866/1/012032 ↗

30. Rubtsov VY (2021) Improvement of cross-spiral rolling modes and grinding balls production technology. Candidate’s thesis. Ekaterinburg, pp 189. (in Russian)

31. Peretyat’ko VN, Klimov AS, Filippova MV (2013) Roller Grooving in Ball Rolling Mills. Part 1. Steel Translation 43(4):168–170. https://doi.org/10.3103/S096709121304012810.3103/S0967091213040128 ↗

32. Grudev AP (1988) Theory of rolling. Metallurgia, Moscow, p 239 (in Russian)

33. Kozhevnikova GV (2016) Self-setting of forces of friction during Cross Rolling. J Frict Wear 37(4):324–329. https://doi.org/10.3103/S106836661604007310.3103/S1068366616040073 ↗

34. Aissat S, Safa A (2023) Improving grinding ball lifespan and efficiency through hardenability modelling and optimization. Adv Mater Sci 23(3):5–20. https://doi.org/10.2478/adms-2023-001310.2478/adms-2023-0013 ↗

35. Chyla P (2021) Study of the process of rolling steel balls in skew rolling mill – metallographic analysis. Tech Sci 24:171–182. https://doi.org/10.31648/ts.681410.31648/ts.6814 ↗

36. FPDBase (2004) Material database of forming properties (Transvalor SA, Sophia Antipolis, France). https://www.ita-tech.cz/en/products-and-services/material-properties/database-of-metal-forming-properties/. Accessed 19 May 2023